ABB 1SFL427001R4222 Block Contactor - UL/CSA 600V
Part Number: 1SFL427001R4222
Quick Summary
ABB 1SFL427001R4222 Block Contactor provides reliable motor control for 3-phase loads in industrial switchgear. In demanding panels, voltage fluctuations and energy waste can reduce system efficiency; this AF technology contactor offers faster operation and built-in surge protection to mitigate those issues. It is certified with CE and UL/CSA approvals, and UKCA coverage, with RoHS compliance to support modern regulatory requirements. The compact block design plus easy extension with auxiliary contact blocks helps maintenance teams reduce wiring complexity while enabling scalable control solutions. By combining high performance with extended compatibility, this device delivers predictable operation, safer installations, and a lower total cost of ownership for motor protection and control applications.
Product Information
Extended Description
1SFL427001R4222 ABB: The AF116-30-22-42 is a 3 pole - 690 V IEC or 600 V UL contactor with double clamp, controlling motors up to 55 kW / 400 V AC (AC-3) or 75 hp / 480 V UL and switching power circuits up to 160 A (AC-1) or 160 A UL general use. Thanks to the AF technology, the contactor has a control voltage range (110-120 V 50/60 Hz),faster operation time, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
8536490099
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)116, AF140, AF(S)146
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Product Net Width
110 mm
Product Net Depth / Length
126 mm
Product Net Height
150 mm
Product Net Weight
1.55 kg
Number of Main Contacts NO
3
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
3P
Rated Operational Voltage
Main Circuit 690 V
Rated Frequency (f)
Main Circuit 50 / 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 160 A
Rated Operational Current AC-1 (Ie)
(690 V) 40 °C 160 A | (690 V) 60 °C 145 A | (690 V) 70 °C 130 A
Rated Operational Current AC-3 (Ie)
(415 V) 60 °C 116 A | (440 V) 60 °C 116 A | (500 V) 60 °C 110 A | (690 V) 60 °C 65 A | (380 / 400 V) 60 °C 116 A | (220 / 230 / 240 V) 60 °C 116 A
Rated Operational Current AC-3e (Ie)
(415 V) 60 °C 116 A | (440 V) 60 °C 116 A | (500 V) 60 °C 110 A | (690 V) 60 °C 65 A | (380 / 400 V) 60 °C 116 A | (220 / 230 / 240 V) 60 °C 116 A
Rated Operational Power AC-3 (Pe)
(400 V) 55 kW | (415 V) 55 kW | (440 V) 75 kW | (500 V) 55 kW | (380 / 400 V) 55 kW | (220 / 230 / 240 V) 30 kW
Rated Operational Power AC-3e (Pe)
(415 V) 55 kW | (440 V) 75 kW | (500 V) 75 kW | (690 V) 55 kW | (380 / 400 V) 55 kW | (220 / 230 / 240 V) 30 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Breaking Capacity AC-3e
8.5 x Ie AC-3e
Rated Making Capacity AC-3
10 x Ie AC-3
Rated Making Capacity AC-3e
12 x Ie AC-3e
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 928 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 160 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 379 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 1300 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 536 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 2000 A | cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 690 V 1000 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour | (AC-2 / AC-4) 150 cycles per hour | (AC-3) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Rated Control Circuit Voltage (Uc)
50 Hz 110 ... 120 V | 60 Hz 110 ... 120 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 50 Hz 2 W | Holding at Max. Rated Control Circuit Voltage 60 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 2 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 180 V·A
Power Loss
at Rated Operating Conditions AC-1 per Pole 12 W | at Rated Operating Conditions AC-3 per Pole 6 W
Operate Time
Between Coil De-energization and NO Contact Opening 15 ... 20 ms | Between Coil Energization and NO Contact Closing 20 ... 35 ms
Connecting Capacity Main Circuit
Flexible 2 x 10 ... 70 mm² | Rigid Cu-Cable 1 x 10 ... 95 mm²
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 1x 0.75 ... 2.5 mm² | Flexible 2x 0.75 ... 2.5 mm² | Solid 1x 1 ... 4 mm² | Solid 2x 1 ... 4 mm² | Stranded 1x 1 ... 4 mm² | Stranded 2x 1 ... 4 mm²
Connecting Capacity
Flexible 1 x 10 ... 70 mm² | Flexible 2 x 10 ... 70 mm² | Rigid Cu-Cable 1 x 10 ... 95 mm²
Wire Stripping Length
Auxiliary Circuit 9 mm | Control Circuit 9 mm
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Recommended Screw Driver
Main Circuit M6 | Control Circuit M3.5
Tightening Torque
Auxiliary Circuit 1 N·m | Cable Lug 9 N·m | Control Circuit 1 N·m | Main Circuit 8 N·m
Terminal Type
Double Clamp
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 600 V
General Use Rating UL/CSA
(600 V AC) 160 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 30 hp | (220 ... 240 V AC) Three Phase 40 hp | (440 ... 480 V AC) Three Phase 75 hp | (550 ... 600 V AC) Three Phase 100 hp
Tightening Torque UL/CSA
Auxiliary Circuit 9 in·lb | Control Circuit 9 in·lb | Main Circuit 71 in·lb
Full Load Amps Motor Use
(200 ... 208 V AC) Three Phase 92 A | (220 ... 240 V AC) Three Phase 104 A | (440 ... 480 V AC) Three Phase 96 A | (550 ... 600 V AC) Three Phase 99 A
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 55 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF(S)116-AF(S)146 (SE) Contactors
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 87.8 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 37 %
A2L Certificate – UL
UL Certificate of Compliance A2L, Contactor, AF116 - AF146
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116...AF370
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
UL Certificate
cULus Certificate, Contactor, AF116-30...AF146-30, AFS116-30...AFS146-30
Package Level 1 Units
box 1 piece
Package Level 1 Width
207 mm
Package Level 1 Depth / Length
216 mm
Package Level 1 Height
150 mm
Package Level 1 Gross Weight
1.75 kg
Package Level 1 EAN
7320500560525
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
Feature → Business Impact → Application: The 3-pole AF116 block design supports motors up to 55 kW at 400 V AC (AC-3) and switches up to 160 A, delivering robust motor control with proven reliability in heavy-duty applications. This translates to reduced panel space requirements and lower wiring complexity in switchgear assemblies. Application: factory automation and machine controls where space is at a premium and downtime is costly. Feature → Business Impact → Application: Coil voltage range of 110–120 V (50/60 Hz) provides flexible integration with common control supplies, enabling faster commissioning and easier compatibility with existing control circuits. Application: control panels and starter assemblies in manufacturing lines. Feature → Business Impact → Application: Built-in surge protection and AF technology reduce nuisance trips in networks with voltage sags, improving uptime and protecting connected loads. Application: conveyors, pumps, and fans in harsh industrial environments. Feature → Business Impact → Application: Double clamp main terminals and versatile conductor sizing (2 x 10–70 mm² flexible) simplify field wiring, improve connection reliability, and speed up installation. Application: retrofit projects and new installations in metalworking and process industries. Feature → Business Impact → Application: Add-on auxiliary contact blocks offer scalable signaling for remote feedback and interlocking, supporting modular control strategies. Application: safety interlocks and remote monitoring in packaging and material handling. Feature → Business Impact → Application: Comprehensive compliance (CE, UL/CSA, UKCA) ensures market-ready deployment with lower approval risk. Application: global deployments across Europe and North America. Feature → Business Impact → Application: Rated insulation and high short-time withstand capabilities enable durable performance in demanding drive circuits. Application: wind-downs, startups, and high-cycle applications where reliability matters.
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FAQs
Main circuit terminals use Double Clamp design with flexible connections rated for 2 x 10 to 70 mm², or rigid Cu cables 1 x 10 to 95 mm², while auxiliary circuits accommodate flexible ferrule and solid conductors in the 0.75 to 4 mm² range, simplifying field wiring and ensuring a secure, maintenance-friendly connection.
Rated Operational Current AC-3 at 415 V is 116 A (60 °C), and at 690 V it is 65 A (60 °C). Rated power for AC-3 is 55 kW at 400 V and scales with voltage per standard IEC/UL ratings, enabling reliable motor starting and running for common industrial motors.
Yes, the device is rated for operation up to 3000 m without derating, making it suitable for installations in mountain facilities or high-altitude processing plants where environmental conditions can affect performance.
The contactor carries CE Declaration of Conformity, UL/CSA listings, and UKCA considerations for larger assemblies, along with RoHS compliance and REACH declarations. These certifications support safe use in Europe and North America while aligning with environmental and regulatory requirements.
Its compact AF design, built-in surge protection, and the ability to extend with auxiliary blocks reduce wiring, panel depth, and maintenance time. Energy-efficient operation and fast switching lessen standby losses and wear, contributing to a lower total cost of ownership over the system lifecycle.