ABB AF116-30-00B-42 Contactor - 690V, 160A, CE/UL/UKCA
Part Number: 1SFL427002R4200
Quick Summary
ABB AF116-30-00B-42 Contactor is a 3-pole motor starter for reliable control of 3-phase motors in industrial automation. It helps reduce nuisance trips and energy waste by leveraging AF technology and built-in surge protection in a compact package. This device carries CE, UL/CSA, and UKCA certifications, with IP20 coil terminals for safe operation in challenging environments. For panel builders and machine integrators, the standard footprint, CAD-friendly dimensions, and easy add-on auxiliary contact blocks translate to faster installation, easier maintenance, and consistent cross-site performance. In short, it delivers robust safety, performance, and business value in demanding applications.
Product Information
Extended Description
1SFL427002R4200 ABB: The AF116-30-00B-42 is a 3 pole - 690 V IEC or 600 V UL contactor with Main Circuit Bars, controlling motors up to 55 kW / 400 V AC (AC-3) or 75 hp / 480 V UL and switching power circuits up to 160 A (AC-1) or 160 A UL general use. Thanks to the AF technology, the contactor has a control voltage range (110-120 V 50/60 Hz),faster operation time, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
8536490099
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)116, AF140, AF(S)146
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Product Net Width
90 mm
Product Net Depth / Length
126 mm
Product Net Height
150 mm
Product Net Weight
1.3 kg
Number of Main Contacts NO
3
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
0
Number of Auxiliary Contacts NC
0
Number of Poles
3P
Rated Operational Voltage
Main Circuit 690 V
Rated Frequency (f)
Main Circuit 50 / 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 160 A
Rated Operational Current AC-1 (Ie)
(690 V) 40 °C 160 A | (690 V) 60 °C 145 A | (690 V) 70 °C 130 A
Rated Operational Current AC-3 (Ie)
(415 V) 60 °C 116 A | (440 V) 60 °C 116 A | (500 V) 60 °C 110 A | (690 V) 60 °C 65 A | (380 / 400 V) 60 °C 116 A | (220 / 230 / 240 V) 60 °C 116 A
Rated Operational Current AC-3e (Ie)
(415 V) 60 °C 116 A | (440 V) 60 °C 116 A | (500 V) 60 °C 110 A | (690 V) 60 °C 65 A | (380 / 400 V) 60 °C 116 A | (220 / 230 / 240 V) 60 °C 116 A
Rated Operational Power AC-3 (Pe)
(400 V) 55 kW | (415 V) 55 kW | (440 V) 75 kW | (500 V) 55 kW | (380 / 400 V) 55 kW | (220 / 230 / 240 V) 30 kW
Rated Operational Power AC-3e (Pe)
(415 V) 55 kW | (440 V) 75 kW | (500 V) 75 kW | (690 V) 55 kW | (380 / 400 V) 55 kW | (220 / 230 / 240 V) 30 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Breaking Capacity AC-3e
8.5 x Ie AC-3e
Rated Making Capacity AC-3
10 x Ie AC-3
Rated Making Capacity AC-3e
12 x Ie AC-3e
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 928 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 160 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 379 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 1300 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 536 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 2000 A | cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 690 V 1000 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour | (AC-2 / AC-4) 150 cycles per hour | (AC-3) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Rated Control Circuit Voltage (Uc)
50 Hz 110 ... 120 V | 60 Hz 110 ... 120 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 50 Hz 2 W | Holding at Max. Rated Control Circuit Voltage 60 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 2 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 180 V·A
Power Loss
at Rated Operating Conditions AC-1 per Pole 12 W | at Rated Operating Conditions AC-3 per Pole 6 W
Operate Time
Between Coil De-energization and NO Contact Opening 15 ... 20 ms | Between Coil Energization and NO Contact Closing 20 ... 35 ms
Connecting Capacity Main Circuit
Flexible 2 x 10 ... 70 mm² | Rigid Cu-Cable 1 x 10 ... 95 mm²
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 1x 0.75 ... 2.5 mm² | Flexible 2x 0.75 ... 2.5 mm² | Solid 1x 1 ... 4 mm² | Solid 2x 1 ... 4 mm² | Stranded 1x 1 ... 4 mm² | Stranded 2x 1 ... 4 mm²
Connecting Capacity
Flexible 1 x 10 ... 70 mm² | Flexible 2 x 10 ... 70 mm² | Rigid Cu-Cable 1 x 10 ... 95 mm²
Wire Stripping Length
Auxiliary Circuit 9 mm | Control Circuit 9 mm
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Recommended Screw Driver
Main Circuit M6 | Control Circuit M3.5
Tightening Torque
Auxiliary Circuit 1 N·m | Cable Lug 9 N·m | Control Circuit 1 N·m | Main Circuit 8 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 600 V
General Use Rating UL/CSA
(600 V AC) 160 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 30 hp | (220 ... 240 V AC) Three Phase 40 hp | (440 ... 480 V AC) Three Phase 75 hp | (550 ... 600 V AC) Three Phase 100 hp
Tightening Torque UL/CSA
Auxiliary Circuit 9 in·lb | Control Circuit 9 in·lb | Main Circuit 71 in·lb
Full Load Amps Motor Use
(200 ... 208 V AC) Three Phase 92 A | (220 ... 240 V AC) Three Phase 104 A | (440 ... 480 V AC) Three Phase 96 A | (550 ... 600 V AC) Three Phase 99 A
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 55 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF(S)116-AF(S)146 (SE) Contactors
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 87.8 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 37 %
A2L Certificate – UL
UL Certificate of Compliance A2L, Contactor, AF116 - AF146
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116...AF370
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
UL Certificate
cULus Certificate, Contactor, AF116-30...AF146-30, AFS116-30...AFS146-30
Package Level 1 Units
box 1 piece
Package Level 1 Width
207 mm
Package Level 1 Depth / Length
216 mm
Package Level 1 Height
150 mm
Package Level 1 Gross Weight
1.5 kg
Package Level 1 EAN
7320500560709
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
Feature: Three-pole, 690 V main circuit with 160 A Ie enables reliable switching of mid-to-large motors, supporting efficient operation in conveyors, pumps, and automation lines. Business Impact: Reduces voltage drop and mechanical wear while increasing uptime. Application: Motor control panels in manufacturing environments benefit from predictable, safe switching. Feature: AF technology with faster operate time and built-in surge protection improves performance in variable networks. Business Impact: Minimizes nuisance trips and energy waste, enhancing overall system efficiency. Application: Panel boards in facilities with unstable power supply experience steadier motor starting. Feature: Coil voltage range 110–120 V at 50/60 Hz with moderate coil consumption. Business Impact: Lower energy use in control circuits and reduced heat in control panels. Application: Centralized control rooms and machine cabinets with standard control voltages. Feature: Compact dimensions of 90 mm width, 126 mm depth, and 150 mm height with a weight of 1.3 kg. Business Impact: Easier enclosure packing, faster installation, and scalable panel designs. Application: Space-constrained control cabinets and modular machine architectures. Feature: Compatibility with add-on auxiliary contact blocks and CAD data for easy integration. Business Impact: Expands control options without replacing hardware, accelerating commissioning. Application: Multi-step sequencing and interlock schemes in automated lines. Feature: Certifications and compliance including CE, UL/CSA, and UKCA; IP20 coil terminals and 1000 V insulation rating. Business Impact: Facilitates global procurement and regulatory compliance across sites. Application: International deployments and cross-border manufacturing environments.
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FAQs
The device has a compact footprint with a main body width of 90 mm, depth of 126 mm, and height of 150 mm. Net weight is 1.3 kg. The main circuit uses bars for connections, and the coil terminals are IP20 protected to suit panel mounting in standard control cabinets.
For AC-1 at 690 V, the rated operational current is 160 A (40 °C), 145 A (60 °C), and 130 A (70 °C). For AC-3 at 690 V, the rating is 65 A (60 °C). These values align with the AF116-30 series and support motor switching with corresponding horsepower and power ratings.
Yes. The AF116-30-00B-42 features built-in surge protection and ABB AF technology, delivering faster switching, reduced energy waste, and improved reliability in networks with voltage fluctuations. These features help minimize downtime and extend panel life in demanding environments.
The unit carries CE, UL/CSA, and UKCA certifications, plus IP20 protection on the coil terminals and high insulation ratings. It is designed for global deployment in compliant electrical protection and circuit control applications, ensuring safe operation across international facilities.
The AF116-30-00B-42 supports add-on auxiliary contact blocks and other accessories from the AF family. CAD data is available for integration into design workflows, enabling easy expansion of control logic, interlock arrangements, and sequencing without replacing the base device.