ABB 1SFL427102R1422 Contactor - 4P 160A UL/CSA
Part Number: 1SFL427102R1422
Quick Summary
ABB 1SFL427102R1422 Contactor is a four-pole motor starter designed to switch motors up to 55 kW at 400 V AC (AC-3) and control power circuits up to 160 A. In industrial panels, voltage fluctuations and transient starts can trigger nuisance trips and energy waste; this AF-based contactor delivers a wide control voltage range (250–500 V AC or DC) to stabilize operation and reduce panel energy consumption. Compliance and safety are reinforced by CE conformity for Europe, UL/CSA certification for North America, and UKCA marking for UK installations, supporting global projects. The integration of pre-mounted auxiliary contacts and main circuit bars alongside a compact block design accelerates assembly, lowers wiring complexity, and enables scalable protection with add-on accessories for growing lineups.
Product Information
Extended Description
1SFL427102R1422 ABB: The AF116-40-22B-14 is a 4 pole - 690 V IEC or 600 V UL contactor with pre-mounted auxiliary contacts and Main Circuit Bars, controlling motors up to 55 kW / 400 V AC (AC-3) / and switching power circuits up to 160 A (AC-1) or 160 A UL general use. Thanks to the AF technology, the contactor has a wide control voltage range (250-500 V 50/60 Hz and DC), managing large control voltage variations, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
85364900
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)116, AF140, AF(S)146
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Dimension Diagram
Dimension Drawing. Contactor,AF116,AF140,AF146
Product Net Width
120 mm
Product Net Depth / Length
128 mm
Product Net Height
150 mm
Product Net Weight
1.95 kg
Number of Main Contacts NO
4
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
4P
Rated Operational Voltage
Main Circuit 690 V
Rated Frequency (f)
Main Circuit 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 160 A
Rated Operational Current AC-1 (Ie)
(690 V) 40 °C 160 A | (690 V) 60 °C 145 A | (690 V) 70 °C 130 A
Rated Operational Current AC-3 (Ie)
(415 V) 55 °C 116 A | (440 V) 55 °C 116 A | (380 / 400 V) 55 °C 116 A | (220 / 230 / 240 V) 55 °C 116 A
Rated Operational Power AC-3 (Pe)
(415 V) 55 kW | (440 V) 75 kW | (380 / 400 V) 55 kW | (220 / 230 / 240 V) 30 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Short-Circuit Protective Devices
gG Type Fuses 200 A
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 928 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 160 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 379 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 1300 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 536 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 2000 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 600 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Coil Operating Limits
(acc. to IEC 60947-4-1) 0.85 x Uc Min. ... 1.1 x Uc Max. (at θ ≤ 70 °C)
Rated Control Circuit Voltage (Uc)
50 Hz 250 ... 500 V | 60 Hz 250 ... 500 V | DC Operation 250 ... 500 V
Coil Consumption
Average Pull-in Value 50 Hz 260 V·A | Average Pull-in Value 60 Hz 260 V·A | Holding at Max. Rated Control Circuit Voltage 50 Hz 16.1 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 16.1 V·A | Holding at Max. Rated Control Circuit Voltage DC 4 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 205 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 205 V·A | Pull-in at Max. Rated Control Circuit Voltage DC 230 W
Power Loss
12 W | at Rated Operating Conditions per Pole 12 W
Operate Time
Between Coil De-energization and NO Contact Opening 40 ... 70 ms | Between Coil Energization and NO Contact Closing 20 ... 55 ms
Connecting Capacity Main Circuit
Flexible 2 x 10 ... 70 mm² | Rigid Cu-Cable 2 x 10 ... 95 mm²
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 2x0.75 ... 2.5 mm² | Solid 2 x 1 ... 4 mm² | Stranded 2 x 1 .... 4 mm²
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Tightening Torque
Cable Lug 9 N·m | Main Circuit 8 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 600 V
General Use Rating UL/CSA
(600 V AC) 160 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 15 Hp | (200 V AC) Three Phase 30 hp | (208 V AC) Three Phase 30 hp | (220 ... 240 V AC) Three Phase 20 Hp | (220 ... 240 V AC) Three Phase 40 hp | (440 ... 480 V AC) Three Phase 40 Hp | (440 ... 480 V AC) Three Phase 75 hp | (550 ... 600 V AC) Three Phase 50 Hp | (550 ... 600 V AC) Three Phase 100 hp
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 50 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF(S)116-AF(S)146 (SE) Contactors
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 87.8 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 37 %
ABS Certificate
ABS Approval, Contactor, AF116 ... AF370 (Sweden)
BV Certificate
BV Certificate, Contactor, AF116-30 ... AF370-30...AF116-40...AF370-40
CB Certificate
SEMKO_SE-77317
CQC Certificate
CQC Certificate, AC Contactor, AF116-*-*-*, AF140-*-*-*, AF146-*-*-*, AF116B-*-*-*, AF140B-*-*-*, AF146B-*-*-*, AFS116-30-*-*,AFS140-30-*-*, AFS146-30-*-*, Made in Sweden
Declaration of Conformity - CCC
CCC Declaration of Conformity, AC Contactor, AF116-*-*-*, AF140-*-*-*, AF146-*-*-*, AF116B-*-*-*, AF140B-*-*-*, AF146B-*-*-*, AFS116-30-*-*,AFS140-30-*-*, AFS146-30-*-*, Made in Sweden
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116B...RT to AF370B...RT
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
EAC Certificate
9AKK107046A8618
KC Certificate
KC Certificate, Contactor, AF116-40...AF140-40 (Sweden)
LR Certificate
Lloyds register Certificate, Contactor, AF116-30 ... AF370-30, AF116-40...AF370-40
PRS Certificate
PRS Certificate - AF116...AF1650
RINA Certificate
RINA Certificate, AF95, AF110, AF145, AF185, AF210, AF260, AF300, AF400, AF460, AF580, AF750, AF1250, AF1350, AF1650, AF2050, AF2650, AF116, AF140, AF146, AF190, AF205, AF265, AF305, AF370
RMRS Certificate
9AKK107045A6978
UL Certificate
cULus Certificate, Contactor, AF116-40, AF140-40 (4-pole)
Package Level 1 Units
box 1 piece
Package Level 1 Width
147 mm
Package Level 1 Depth / Length
197 mm
Package Level 1 Height
155 mm
Package Level 1 Gross Weight
2.15 kg
Package Level 1 EAN
7320500503799
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
E-Number (Finland)
3706080
Feature: Wide control voltage range (250–500 V AC/DC) ensures reliable operation across fluctuating networks. Business Impact: Reduces nuisance trips and energy waste, improving motor uptime in harsh industrial environments. Application: Ideal for factories with variable supply quality and demanding automation tasks. Feature: Built-in surge protection and AF block design. Business Impact: Enhances protection against transients while enabling straightforward panel mounting and space efficiency. Application: Use in compact motor control panels with limited enclosure footprint. Feature: Pre-mounted auxiliary contacts (2 NO, 2 NC) and main circuit bars. Business Impact: Cuts wiring time and simplifies expansion with add-on blocks, lowering installation costs. Application: Systems that require easy future retrofits or control logic upgrades. Feature: High current ratings for AC-1 and AC-3 (IE 160 A AC-1; 116 A AC-3 at 415 V). Business Impact: Accurate match to motor starting and running loads, minimizing oversized components and reducing capital expenditure. Application: Medium-to-large motor drives and conveyors. Feature: Robust construction with IP20 coil terminals and IP00 main terminals; Tightening torque 9 N·m (lugs) and 8 N·m (main circuit). Business Impact: Reliable field performance with durable terminations and predictable installation requirements. Application: Harsh manufacturing floors and maintenance-friendly designs with standard torque specs. Feature: Comprehensive accessory and documentation support (CAD drawings, manuals, dimension diagrams). Business Impact: Accelerates design integration and ensures correct installation practices. Application: OEM panel builders and system integrators specifying ABB AF-series components.
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FAQs
Install the 4P block contactor using its main circuit bars to connect 2 x 10–70 mm² flexible or 2 x 10–95 mm² rigid Cu cables. Tighten lugs to 9 N·m and main terminals to 8 N·m. Use the built-in auxiliary contacts for control logic and ensure coil terminals are powered within the 250–500 V range (AC or DC) per the 50/60 Hz specification. Verify IP20 coil termination protection and secure mounting in a suitable panel enclosure.
The contactor provides 4 main NO contacts (4P) with a rated operational current Ie of up to 160 A at 690 V for AC-1, and 116 A at 415–440–380–400 V for AC-3. It supports motor power control up to 55 kW at 415 V AC-3, with a main circuit voltage up to 690 V and a rated frequency of 60 Hz. The device also features a 250–500 V coil voltage range and built-in surge protection for enhanced reliability.
Yes. It is rated for AC-3 operation up to 55 kW at 415 V and suitable for related 380–400 V and 220–240 V configurations, with 116 A IE at 415 V and 16 A short-time withstand capabilities as part of its protective envelope. The wide coil voltage range and robust build make it appropriate for medium-size motor drives, pumps, and fans in manufacturing lines.
The unit carries CE conformity for Europe, UL/CSA certification for North America, and UKCA marking for the UK. It is also listed with additional certificates such as KC, LR, BV, and others in the ABB ecosystem, ensuring compliance with global electrical and safety standards.
AF technology supports wide control voltage tolerance, reducing voltage-related issues and panel energy consumption. With a mechanical durability rating around several million cycles and a compact block design that simplifies servicing, maintenance is quicker, and future upgrades with auxiliary blocks are straightforward, lowering total cost of ownership in automation projects.