ABB AF190-40-00-12 Block Contactor - 1000V UL/CE

Part Number: 1SFL487102R1200
Manufacturer
ABB
Part number
1SFL487102R1200

Quick Summary

ABB AF190-40-00-12 Contactor is a 4-pole motor starter for AC-3 loads up to 90 kW. In industrial panels, voltage fluctuations and surge events can cause nuisance trips and wasted energy. This AF technology delivers a wide control voltage range and built-in surge protection, while compact block design supports straightforward expansion with auxiliary contact blocks. Key certifications include CE, UKCA, and UL/cULus, enabling compliant use across Europe and North America. Designed for reliable service, the device offers robust mechanical durability and straightforward installation, reducing wiring complexity and improving panel reliability for demanding automation environments. It also aligns with CAD documentation for dimension diagrams and 2D/3D files, accelerating design integration for OEMs and service teams. Overall, this solution combines performance with regulatory readiness to drive uptime and energy efficiency in automated plants.

Product Information

Extended Description

1SFL487102R1200 ABB: The AF190-40-00-12 is a 4 pole - 1000 V IEC or 600 V UL contactor with Main Circuit Bars, controlling motors up to 90 kW / 400 V AC (AC-3) / and switching power circuits up to 275 A (AC-1) or 230 A UL general use. Thanks to the AF technology, the contactor has a wide control voltage range (48-130 V 50/60 Hz and DC), managing large control voltage variations, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
85364900
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)190 ... AF(S)370
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Dimension Diagram
Dimension Drawing. Contactor,AF190,AF205
Product Net Width
140 mm
Product Net Depth / Length
153 mm
Product Net Height
196 mm
Product Net Weight
3.3 kg
Number of Main Contacts NO
4
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
0
Number of Auxiliary Contacts NC
0
Number of Poles
4P
Rated Operational Voltage
Main Circuit 1000 V
Rated Frequency (f)
Main Circuit 50 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 275 A
Rated Operational Current AC-1 (Ie)
(1000 V) 40 °C 250 A | (1000 V) 55 °C 225 A | (1000 V) 60 °C 225 A | (1000 V) 70 °C 185 A | (690 V) 40 °C 275 A | (690 V) 55 °C 250 A | (690 V) 60 °C 250 A | (690 V) 70 °C 200 A
Rated Operational Current AC-3 (Ie)
(415 V) 55 °C 190 A | (440 V) 55 °C 190 A | (380 / 400 V) 55 °C 190 A | (220 / 230 / 240 V) 55 °C 190 A
Rated Operational Power AC-3 (Pe)
(415 V) 90 kW | (440 V) 110 kW | (380 / 400 V) 90 kW | (220 / 230 / 240 V) 55 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Short-Circuit Protective Devices
gG Type Fuses 355 A
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 1520 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 275 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 621 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 1900 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 878 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 3300 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Coil Operating Limits
(acc. to IEC 60947-4-1) 0.85 x Uc Min. ... 1.1 x Uc Max. (at θ ≤ 70 °C)
Rated Control Circuit Voltage (Uc)
50 Hz 48 ... 130 V | 60 Hz 48 ... 130 V | DC Operation 48 ... 130 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 4 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 4 V·A | Holding at Max. Rated Control Circuit Voltage DC 2.5 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage DC 150 W
Power Loss
15 W | at Rated Operating Conditions per Pole 15 W
Operate Time
Between Coil De-energization and NO Contact Opening 45 ... 80 ms | Between Coil Energization and NO Contact Closing 25 ... 60 ms
Connecting Capacity Main Circuit
Flexible 2 x 50 ... 95 mm² | Rigid Al-Cable 1 x 95 ... 185 mm² | Rigid Cu-Cable 2 x 50 ... 120 mm²
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 2x0.75 ... 2.5 mm² | Solid 2 x 1 ... 4 mm² | Stranded 2 x 1 .... 4 mm²
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Tightening Torque
Cable Lug 18 N·m | Main Circuit 14 ... 31 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 1000 V
General Use Rating UL/CSA
(1000 V AC) 250 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 20 Hp | (200 V AC) Three Phase 50 hp | (208 V AC) Three Phase 50 hp | (220 ... 240 V AC) Three Phase 25 Hp | (220 ... 240 V AC) Three Phase 60 hp | (440 ... 480 V AC) Three Phase 60 Hp | (440 ... 480 V AC) Three Phase 125 hp | (550 ... 600 V AC) Three Phase 75 Hp | (550 ... 600 V AC) Three Phase 150 hp
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 50 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF190-AF205 (SE) Contactors
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 79.2 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 35 %
ABS Certificate
ABS Approval, Contactor, AF116 ... AF370 (Sweden)
BV Certificate
BV Certificate, Contactor, AF116-30 ... AF370-30...AF116-40...AF370-40
CB Certificate
SE-82315
CQC Certificate
CQC Certificate, AC Contactor, AF190-*-*-*, AF205-*-*-*, AF190B-*-*-*, AF205B-*-*-*, AFS190-30-*-*, AFS205-30-*-*, Made in Sweden
Declaration of Conformity - CCC
CCC Declaration of Conformity, AC Contactor, AF190-*-*-*, AF205-*-*-*, AF190B-*-*-*, AF205B-*-*-*, AFS190-30-*-*, AFS205-30-*-*, Made in Sweden
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116B...RT to AF370B...RT
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
EAC Certificate
9AKK107046A8618
LR Certificate
Lloyds register Certificate, Contactor, AF116-30 ... AF370-30, AF116-40...AF370-40
PRS Certificate
PRS Certificate - AF116...AF1650
RINA Certificate
RINA Certificate, AF95, AF110, AF145, AF185, AF210, AF260, AF300, AF400, AF460, AF580, AF750, AF1250, AF1350, AF1650, AF2050, AF2650, AF116, AF140, AF146, AF190, AF205, AF265, AF305, AF370
RMRS Certificate
9AKK107045A6978
UL Certificate
cULus Certificate, Contactor, AF190-40, AF205-40 (4-pole)
Package Level 1 Units
box 1 piece
Package Level 1 Width
166 mm
Package Level 1 Depth / Length
238 mm
Package Level 1 Height
180 mm
Package Level 1 Gross Weight
3.9 kg
Package Level 1 EAN
7320500504239
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
E-Number (Finland)
3707182
Feature: AF technology provides a wide coil voltage range of 48-130 V for AC or DC operation. Business Impact: Reduces panel energy consumption and minimizes control circuit variability, improving overall energy efficiency. Application: Ideal for automated systems where supply voltage fluctuates and stable motor starting is critical. Feature: Built-in surge protection. Business Impact: Lowers the need for external surge suppression devices, reducing panel footprint and cost. Application: Suitable for environments with transients or unreliable networks. Feature: Four main NO contacts on a 4P block contactor. Business Impact: Enables high-power AC-3 motor control up to 90 kW while maintaining compact form. Application: Suitable for HVAC, pumps, and conveyors in process lines. Feature: Flexible and rigid connecting capacities (2 x 50…95 mm2; 1 x 95…185 mm2; 2 x 50…120 mm2). Business Impact: Simplifies wiring and reduces installation time, while supporting high-energy cables. Application: Beneficial during panel refurbishments and upgrades. Feature: Compact footprint (140 mm W x 153 mm D x 196 mm H) and weight (3.3 kg). Business Impact: Eases panel layout and reduces enclosure space, enabling denser control architectures. Application: Favorable in space-constrained automation cabinets. Feature: Compatibility with add-on auxiliary contact blocks and a broad accessories range. Business Impact: Enables scalable signaling and control schemes without a full redesign. Application: Common in OEM machinery and retrofit projects. Feature: Mechanical durability 5 million cycles and maximum switching 300 cycles/hour. Business Impact: Delivers long service life with predictable maintenance intervals and reduced downtime. Application: High-demand production lines requiring reliable cycling. Feature: IP20 coil terminals and IP00 main terminals with defined tightening torques. Business Impact: Ensures safe, dependable wiring and easier preventive maintenance. Application: Industrial installations with routine terminal checks. Feature: Operating temperature range from -25 to 50 °C with altitude up to 3000 m. Business Impact: Expands usable deployment across diverse climates and facilities. Application: Plants in remote or high-altitude locations.

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FAQs

The AF190-40-00-12 uses main circuit bars with flexible 2 x 50 … 95 mm² and rigid Al-Cu conductors up to 185 mm², plus 2 x 50 … 120 mm² copper options. For replacement, match pole count (4P) and use the recommended tightening torque of 14–31 N·m on main terminals; consider adding auxiliary contact blocks for signaling.
The coil supports 48–130 V across 50/60 Hz and DC operation, enabling operation across fluctuating control voltages. This AF technology minimizes misoperation in unstable networks, reducing nuisance tripping and improving panel uptime while lowering energy waste from unnecessary coil energization.
Yes. The device is rated for AC-3 operation up to 190 A at 415–440 V and ~90 kW at 415 V. Use the 4-pole main contact configuration and adhere to the short-time withstand and protective device recommendations (gG fuses around 355 A). Ensure ambient temp and altitude are within its operating range.
Key certifications include CE, UKCA, and UL/cULus, enabling European and North American deployments. Verify local regulatory requirements (EAC, RINA or others if needed) and consult the CE or UKCA declarations and UL certificates to guarantee compliance for your installation.
Plan preventive checks focusing on coil health, terminal torque, and visible wear on the main contacts. The device offers up to 5 million mechanical cycles and 300 cycles/hour switching, so schedule periodic electrical tests and torque verifications. Use capacitor-free surge protection to minimize external parts and simplify maintenance.