ABB AF205-30-22-12 Contactor - 1000V CE/UL Certified

Part Number: 1SFL527002R1222
Manufacturer
ABB
Part number
1SFL527002R1222

Quick Summary

AF205-30-22-12 Contactor by ABB enables reliable motor switching for industrial AC drives in manufacturing and process lines. In demanding panels, voltage fluctuations and energy waste can drive downtime; this device tolerates a wide control voltage range (48–130 V) and reduces panel energy consumption. It carries CE, UL/CSA, and EAC certifications, supporting global deployments, plus built-in surge protection to improve reliability in unstable networks. Compact AF block design supports easy extension with auxiliary contact blocks, while pre-mounted main circuit bars simplify installation and maintenance. This combination helps achieve higher uptime, lower maintenance costs, and safer, more predictable motor protection in harsh industrial environments.

Product Information

Extended Description

1SFL527002R1222 ABB: The AF205-30-22-12 is a 3 pole - 1000 V IEC or 600 V UL contactor with pre-mounted auxiliary contacts and Main Circuit Bars, controlling motors up to 110 kW / 400 V AC (AC-3) or 150 hp / 480 V UL and switching power circuits up to 350 A (AC-1) or 300 A UL general use. Thanks to the AF technology, the contactor has a wide control voltage range (48-130 V 50/60 Hz and DC), managing large control voltage variations, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
85364900
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)190 ... AF(S)370
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Dimension Diagram
1SFB535001G1056
Product Net Width
105 mm
Product Net Depth / Length
152 mm
Product Net Height
196 mm
Product Net Weight
2.4 kg
Number of Main Contacts NO
3
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
3P
Rated Operational Voltage
Main Circuit 1000 V
Rated Frequency (f)
Main Circuit 50 / 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 350 A
Rated Operational Current AC-1 (Ie)
(1000 V) 40 °C 275 A | (1000 V) 55 °C 250 A | (1000 V) 60 °C 250 A | (1000 V) 70 °C 200 A | (690 V) 40 °C 350 A | (690 V) 55 °C 300 A | (690 V) 70 °C 240 A
Rated Operational Current AC-3 (Ie)
(415 V) 55 °C 205 A | (440 V) 55 °C 205 A | (500 V) 55 °C 186 A | (690 V) 55 °C 165 A | (1000 V) 55 °C 100 A | (380 / 400 V) 55 °C 205 A | (220 / 230 / 240 V) 55 °C 205 A
Rated Operational Current DC-1 (Ie)
(110 V) 2 Poles in Series, 40 °C 275 A | (220 V) 3 Poles in Series, 40 °C 275 A
Rated Operational Current DC-3 (Ie)
(110 V) 2 Poles in Series, 40 °C 275 A | (220 V) 3 Poles in Series, 40 °C 275 A
Rated Operational Current DC-5 (Ie)
(110 V) 2 Poles in Series, 40 °C 275 A | (220 V) 3 Poles in Series, 40 °C 275 A
Rated Operational Power AC-3 (Pe)
(415 V) 110 kW | (440 V) 132 kW | (500 V) 132 kW | (690 V) 160 kW | (1000 V) 132 kW | (380 / 400 V) 110 kW | (220 / 230 / 240 V) 55 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Short-Circuit Protective Devices
gG Type Fuses 400 A
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 1640 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 350 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 670 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 2050 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 947 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 3500 A | cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 690 V 2500 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour | (AC-2 / AC-4) 150 cycles per hour | (AC-3) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Coil Operating Limits
(acc. to IEC 60947-4-1) 0.85 x Uc Min. ... 1.1 x Uc Max. (at θ ≤ 70 °C)
Rated Control Circuit Voltage (Uc)
50 Hz 48 ... 130 V | 60 Hz 48 ... 130 V | DC Operation 48 ... 130 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 4 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 4 V·A | Holding at Max. Rated Control Circuit Voltage DC 2.5 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage DC 150 W
Power Loss
at Rated Operating Conditions per Pole 8 W
Operate Time
Between Coil De-energization and NO Contact Opening 37 ... 47 ms | Between Coil Energization and NO Contact Closing 25 ... 55 ms
Connecting Capacity Main Circuit
Flexible 2 x 50 ... 95 mm² | Rigid Al-Cable 1 x 95 ... 185 mm² | Rigid Cu-Cable 1 x 6 ... 150 mm²
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 1x 0.75 ... 2.5 mm² | Flexible 2x0.75 ... 2.5 mm² | Solid 2 x 1 ... 4 mm² | Stranded 2 x 1 .... 4 mm²
Connecting Capacity
Flexible 2 x 50 ... 95 mm² | Rigid Al-Cable 1 x 95 ... 185 mm² | Rigid Cu-Cable 1 x 6 ... 150 mm²
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Tightening Torque
Cable Lug 18 N·m | Main Circuit 14 ... 31 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 1000 V
General Use Rating UL/CSA
(1000 V AC) 275 A
Horsepower Rating UL/CSA
(200 V AC) Three Phase 60 hp | (208 V AC) Three Phase 60 hp | (220 ... 240 V AC) Three Phase 75 hp | (440 ... 480 V AC) Three Phase 150 hp | (550 ... 600 V AC) Three Phase 200 hp
Full Load Amps Motor Use
(440 ... 480 V AC) Three Phase 180 A | (550 ... 600 V AC) Three Phase 192 A
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 50 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF190-AF205 (SE) Contactors | 2TFP200018A1001
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 79.2 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 35 %
A2L Certificate – UL
UL Certificate of Compliance A2L, Contactor, AF190 - AF370
ABS Certificate
ABS Approval, Contactor, AF116 ... AF370 (Sweden)
BV Certificate
BV Certificate, Contactor, AF116-30 ... AF370-30...AF116-40...AF370-40
CB Certificate
SE-82315
CCS Certificate
CCS Certificate, Contactor, AF116 to AF2850 (Sweden)
CQC Certificate
CQC Certificate, AC Contactor, AF190-*-*-*, AF205-*-*-*, AF190B-*-*-*, AF205B-*-*-*, AFS190-30-*-*, AFS205-30-*-*, Made in Sweden | CQC Certificate, Contactor, AF190, AF205, Made in China
Declaration of Conformity - CCC
CCC Declaration of Conformity, AC Contactor, AF190-*-*-*, AF205-*-*-*, AF190B-*-*-*, AF205B-*-*-*, AFS190-30-*-*, AFS205-30-*-*, Made in Sweden | CCC Declaration of Conformity, Contactor, AF190, AF205, Made in China
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116...AF370
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
DNV Certificate
DNV-certificate, Contactors, AF116-30...AF370-30 and AF116-40...AF370-40
EAC Certificate
9AKK107046A8618
GL Certificate
GL_95072-14HH
KC Certificate
KC Certificate, Contactor, AF190-30...AF205-30 (Sweden)
LR Certificate
Lloyds register Certificate, Contactor, AF116-30 ... AF370-30, AF116-40...AF370-40
PRS Certificate
PRS Certificate - AF116...AF1650
RINA Certificate
RINA Certificate, AF95, AF110, AF145, AF185, AF210, AF260, AF300, AF400, AF460, AF580, AF750, AF1250, AF1350, AF1650, AF2050, AF2650, AF116, AF140, AF146, AF190, AF205, AF265, AF305, AF370
RMRS Certificate
9AKK107045A6978
UL Certificate
cULus Certificate, Contactor, AF190-30, AF205-30, AFS190-30, AFS205-30
UL Listing Card
UL_E36588
Package Level 1 Units
box 1 piece
Package Level 1 Width
160 mm
Package Level 1 Depth / Length
258 mm
Package Level 1 Height
235 mm
Package Level 1 Gross Weight
3 kg
Package Level 1 EAN
7320500480595
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
E-Number (Finland)
3706460
The AF205-30-22-12 uses AF technology to deliver a wide control voltage range, allowing a single device to operate reliably across 48–130 V AC, 48–130 V DC, and 50/60 Hz supplies. Business impact: reduced inventory complexity and energy waste, with consistent actuation in networks with voltage variations. Application: suitable for factories and HVAC systems where supply quality fluctuates. The unit comes with built-in surge protection, protecting the main contacts and surrounding circuitry. This extends contactor life and reduces unplanned outages in conveyors, pumps, and motor control centers. The three-pole main contact set (NO 3) combines with two auxiliary NO and two NC contacts for flexible control logic. Business impact: faster interlocks, simpler wiring, and safer control schemes in automation lines. Application: motor starters with integrated auxiliary blocks for extended control circuits. The product supports pre-mounted main circuit bars and a block-type design, enabling easy field extension with add-on contact blocks. This reduces commissioning time and enables scalable control architectures in packaging, material handling, and process industries. The rated operational currents (AC-1 up to 275 A at 1000 V, AC-3 up to 205 A at 415–690 V) ensure compatibility with mid-size motors, while the 1000 V insulation rating and 8 kV impulse withstand provide robust protection. Business impact: meets design margins for motor start-up torque and longevity, minimizing derating concerns. Application: heavy-duty drives in mining, metals, and water treatment. The device’s IP20 coil terminals and IP00 main terminals, along with a coil operating window of 0.85–1.1 Uc, support safe installation and predictable thermal behavior. Business impact: improved safety and reduced panel derating in high-temperature environments. Application: integration into top-hatched switchgear assemblies and compact motor control centers. The AF205-30-22-12 is also designed for easy installation with flexible and rigid conductor connections (2 x 50–95 mm², 1 x 95–185 mm²), ensuring solid, low-resistance terminations. Business impact: reduced resistance losses and stable current paths for critical loads. Application: power distribution blocks and motor starters in heavy machinery.

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FAQs

Wiring starts with securing the unit in a compliant enclosure, then connecting the main circuit to 2 x 50–95 mm² flexible conductors or 1 x 95–185 mm² rigid Al/Cu cables to the main terminals secured with the specified torque. The auxiliaryNO/NC blocks are wired per control logic, and the coil connections accept 48–130 V AC/DC. Verify Tightening Torque: main circuit 14–31 N·m and main lug connections for consistent contact pressure.
The coil supports 48–130 V at 50/60 Hz and DC operation, enabling a single device to operate across common control voltages without multiple part numbers. This reduces panel inventory and simplifies safety interlocks by maintaining consistent pull-in and holding behavior. Designers can select one part for mixed-voltage control schemes, improving energy efficiency and reducing spare parts stock.
For AC-1 operation at 1000 V and 40 °C, Ie is rated up to 275 A; at 60 °C and higher ambient, this may drop to 250 A. For AC-3 operation at 415–690 V, Ie is 165–205 A depending on voltage and temperature (e.g., 205 A at 415/440 V, 55 °C). The component can break current up to 3500 A with appropriate short-time withstand parameters and provides 8 kV impulse withstand for main circuit insulation.
This model features CE Declaration of Conformity and UL/CSA certifications, along with EAC certification for supported regions. It also carries various global approvals (DNV, BV, RINA, LR, ABS) as part of ABB’s broader compliance program, ensuring suitability for global deployments in industries such as energy, machinery, and process automation. Always verify regional certificate applicability for specific markets.
Regular inspection of torque on main circuit connections (14–31 N·m) and tightening of auxiliary terminals is advised. Monitor ambient temperature and derating recommendations (coils 0.85–1.1 Uc) to prevent overheating. Given mechanical durability of 5 million cycles and a maximum mechanical switching rate of 300 cycles per hour, schedule preventive tests during outages to verify operate and release times (coil energization 25–55 ms, de-energization 37–47 ms) and confirm surge protection integrity.