ABB 1SFL527002R3222 Block Contactor - surge protection
Part Number: 1SFL527002R3222
Quick Summary
Block Contactor AF205-30-22-32 from ABB provides robust motor control for three‑phase applications in demanding industrial environments. It supports motors up to 110 kW at 400 V AC in AC‑3 duty and up to 150 hp at higher UL ratings, delivering reliable start‑stop sequences even in fluctuating networks. The AF technology offers a wide control voltage range from 48 to 130 V AC or DC, plus built‑in surge protection to shield circuits from transient spikes, reducing panel wear and downtime. The unit carries multiple certifications and declarations including CE, UKCA, and UL/CSA listings, plus EN 60947‑4‑1 compliance, supporting global deployment. Compact by design, with optional auxiliary blocks, it fits easily into existing control cabinets while meeting safety, efficiency, and maintenance objectives in electrical protection and motor control.
Product Information
Extended Description
1SFL527002R3222 ABB: The AF205-30-22-32 is a 3 pole - 1000 V IEC or 600 V UL contactor with Main Circuit Bars, controlling motors up to 110 kW / 400 V AC (AC-3) or 150 hp / 480 V UL and switching power circuits up to 350 A (AC-1) or 300 A UL general use. Thanks to the AF technology, the contactor has a wide control voltage range (48-130 V 50/60 Hz and DC), managing large control voltage variations, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
8536490099
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)190 ... AF(S)370
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Product Net Width
125 mm
Product Net Depth / Length
165.5 mm
Product Net Height
196 mm
Product Net Weight
2.4 kg
Number of Main Contacts NO
3
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
3P
Rated Operational Voltage
Main Circuit 1000 V
Rated Frequency (f)
Main Circuit 50 / 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 350 A
Rated Operational Current AC-1 (Ie)
(1000 V) 40 °C 275 A | (1000 V) 60 °C 250 A | (1000 V) 70 °C 200 A | (690 V) 40 °C 350 A | (690 V) 60 °C 300 A | (690 V) 70 °C 240 A
Rated Operational Current AC-3 (Ie)
(415 V) 60 °C 205 A | (440 V) 60 °C 205 A | (500 V) 60 °C 186 A | (690 V) 60 °C 165 A | (1000 V) 60 °C 100 A | (380 / 400 V) 60 °C 205 A | (220 / 230 / 240 V) 60 °C 205 A
Rated Operational Power AC-3 (Pe)
(415 V) 110 kW | (440 V) 132 kW | (500 V) 132 kW | (690 V) 160 kW | (1000 V) 132 kW | (380 / 400 V) 110 kW | (220 / 230 / 240 V) 55 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 1640 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 400 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 670 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 2050 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 947 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 3500 A | cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 690 V 2500 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour | (AC-2 / AC-4) 150 cycles per hour | (AC-3) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Rated Control Circuit Voltage (Uc)
50 Hz 48 ... 130 V | 60 Hz 48 ... 130 V | DC Operation 48 ... 130 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 50 Hz 2 W | Holding at Max. Rated Control Circuit Voltage 60 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 2 W | Holding at Max. Rated Control Circuit Voltage DC 2.5 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage DC 150 W
Power Loss
at Rated Operating Conditions AC-1 per Pole 25 W | at Rated Operating Conditions AC-3 per Pole 8 W
Operate Time
Between Coil De-energization and NO Contact Opening 45 ... 80 ms | Between Coil Energization and NO Contact Closing 25 ... 60 ms
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 1x 0.75 ... 2.5 mm² | Flexible 2x 0.75 ... 2.5 mm² | Solid 1x 1 ... 4 mm² | Solid 2x 1 ... 4 mm² | Stranded 1x 1 ... 4 mm² | Stranded 2x 1 ... 4 mm²
Connecting Capacity
Flexible 2 x 50 ... 95 mm² | Rigid Al-Cable 1 x 95 ... 185 mm² | Rigid Cu-Cable 1 x 6 ... 150 mm²
Wire Stripping Length
Auxiliary Circuit 9 mm | Control Circuit 9 mm
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Recommended Screw Driver
Main Circuit M8 | Control Circuit M3.5
Tightening Torque
Auxiliary Circuit 1 N·m | Cable Lug 18 N·m | Control Circuit 1 N·m | Main Circuit 14 ... 31 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 1000 V
General Use Rating UL/CSA
(1000 V AC) 275 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 60 hp | (220 ... 240 V AC) Three Phase 75 hp | (440 ... 480 V AC) Three Phase 150 hp | (550 ... 600 V AC) Three Phase 200 hp
Tightening Torque UL/CSA
Auxiliary Circuit 9 in·lb | Control Circuit 9 in·lb | Main Circuit 301 in·lb
Full Load Amps Motor Use
(200 ... 208 V AC) Three Phase 177 A | (220 ... 240 V AC) Three Phase 192 A | (440 ... 480 V AC) Three Phase 180 A | (550 ... 600 V AC) Three Phase 192 A
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 55 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF190-AF205 (SE) Contactors
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 79.2 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 35 %
A2L Certificate – UL
UL Certificate of Compliance A2L, Contactor, AF190 - AF370
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116...AF370
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
UL Certificate
cULus Certificate, Contactor, AF190-30, AF205-30, AFS190-30, AFS205-30
Package Level 1 Units
box 1 piece
Package Level 1 Width
160 mm
Package Level 1 Depth / Length
258 mm
Package Level 1 Height
235 mm
Package Level 1 Gross Weight
3 kg
Package Level 1 EAN
7320500561768
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
Feature AF technology with a wide coil voltage range of 48–130 V AC or DC reduces panel wiring variations and supports reliable operation in networks with voltage fluctuations. Business Impact This delivers energy-efficient control, fewer panel reworks, and lower maintenance costs in automation lines. Application Use this in conveyor systems, pumps, and machine lines where consistent coil performance improves uptime. Feature Built‑in surge protection shields main and auxiliary circuits from transient spikes, reducing nuisance trips and extending component life. Business Impact Lower total cost of ownership through fewer downtime events and longer contactor life in industrial drives. Application Appropriate for factories with unstable power quality and high cycle rates in motor protection schemes. Feature Compact block design with main circuit bars enables straightforward installation and easy expansion via add‑on auxiliary blocks. Business Impact Saves panel space, simplifies retrofits, and accelerates commissioning. Application Ideal for modular control cabinets in food & beverage, packaging, and material handling. Feature 3P main contacts + 2 NO/2 NC auxiliary contacts provides comprehensive control and monitoring. Business Impact Enables precise motor start/stop sequences and straightforward feedback for control systems. Application Suitable for motor protection and control in HVAC, pumps, and fans. Feature Rated 1000 V insulation and wide AC-3 current ranges support global operation. Business Impact Enables safe operation across regions and reduces design compromises. Application Useful for cross‑border projects and multinational facilities. Feature Certifications including CE, UKCA, and UL/CSA along with EN 60947‑4‑1 compliance guarantee regulatory alignment. Business Impact Supports procurement and compliance requirements for global installations. Application Critical for multinational projects and OEM integrations.
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FAQs
The AF205-30-22-32 is a 3-pole block contactor rated for AC-3 operation up to 205 A at 415 V, 165 A at 690 V, and 100 A at 1000 V. It delivers reliable motor switching for loads up to 110 kW at 415 V and 132 kW at higher voltages, ideal for pump, fan, and conveyor drives.
The coil accepts a wide range: 48–130 V AC at 50/60 Hz or DC operation. This broad tolerance helps maintain reliable operation across varying control signals and fluctuating supply conditions.
Main circuit provides 3 NO main contacts (3P) with 350 A short‑time rating, while the auxiliary circuit offers 2 NO and 2 NC contacts for feedback and control. This configuration supports integrated interlocks and signaling required by modern motor control panels.
It carries CE and UL/CSA certifications, UKCA labeling, and EN 60947-4-1 compliance. Additional declarations cover RoHS, REACH, and EPD disclosures, ensuring global regulatory alignment and responsible manufacturing practices.
The device uses main circuit bars for robust connections, with IP00 to IP20 protection variants and a compact 125 mm width. It supports add‑on auxiliary blocks, easy wiring, and DIN rail mounting, delivering efficient panel space use and scalable motor control in industrial environments.