ABB 1SFL527002R4222 Block Contactor - 1000 V IEC/UL
Part Number: 1SFL527002R4222
Quick Summary
ABB 1SFL527002R4222 Block Contactor is designed to reliably switch motors and power circuits up to 1000 V in demanding industrial environments. The compact AF technology and 3-pole design deliver fast operation and stable control even in fluctuating networks. Operators often face energy waste and slower switching when the supply is unstable; this device mitigates that with built in surge protection and optimized coil consumption. It carries CE, UKCA and UL/CSA certifications, ensuring cross regional compliance. By supporting add on auxiliary contact blocks and a wide accessory range, it integrates smoothly into modern motor protection schemes while reducing panel footprint and total cost of ownership.
Product Information
Extended Description
1SFL527002R4222 ABB: The AF205-30-22-42 is a 3 pole - 1000 V IEC or 600 V UL contactor with Main Circuit Bars, controlling motors up to 110 kW / 400 V AC (AC-3) or 150 hp / 480 V UL and switching power circuits up to 350 A (AC-1) or 300 A UL general use. Thanks to the AF technology, the contactor has a control voltage range (110-120 V 50/60 Hz),faster operation time, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
8536490099
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)190 ... AF(S)370
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Product Net Width
125 mm
Product Net Depth / Length
152 mm
Product Net Height
196 mm
Product Net Weight
2.4 kg
Number of Main Contacts NO
3
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
3P
Rated Operational Voltage
Main Circuit 1000 V
Rated Frequency (f)
Main Circuit 50 / 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 350 A
Rated Operational Current AC-1 (Ie)
(1000 V) 40 °C 275 A | (1000 V) 60 °C 250 A | (1000 V) 70 °C 200 A | (690 V) 40 °C 350 A | (690 V) 60 °C 300 A | (690 V) 70 °C 240 A
Rated Operational Current AC-3 (Ie)
(415 V) 60 °C 205 A | (440 V) 60 °C 205 A | (500 V) 60 °C 186 A | (690 V) 60 °C 165 A | (1000 V) 60 °C 100 A | (380 / 400 V) 60 °C 205 A | (220 / 230 / 240 V) 60 °C 205 A
Rated Operational Power AC-3 (Pe)
(415 V) 110 kW | (440 V) 132 kW | (500 V) 132 kW | (690 V) 160 kW | (1000 V) 132 kW | (380 / 400 V) 110 kW | (220 / 230 / 240 V) 55 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 1640 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 400 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 670 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 2050 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 947 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 3500 A | cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 690 V 2500 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour | (AC-2 / AC-4) 150 cycles per hour | (AC-3) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Rated Control Circuit Voltage (Uc)
50 Hz 110 ... 120 V | 60 Hz 110 ... 120 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 50 Hz 2 W | Holding at Max. Rated Control Circuit Voltage 60 Hz 6 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 2 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 180 V·A
Power Loss
at Rated Operating Conditions AC-1 per Pole 25 W | at Rated Operating Conditions AC-3 per Pole 8 W
Operate Time
Between Coil De-energization and NO Contact Opening 15 ... 30 ms | Between Coil Energization and NO Contact Closing 20 ... 35 ms
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 1x 0.75 ... 2.5 mm² | Flexible 2x 0.75 ... 2.5 mm² | Solid 1x 1 ... 4 mm² | Solid 2x 1 ... 4 mm² | Stranded 1x 1 ... 4 mm² | Stranded 2x 1 ... 4 mm²
Connecting Capacity
Flexible 2 x 50 ... 95 mm² | Rigid Al-Cable 1 x 95 ... 185 mm² | Rigid Cu-Cable 1 x 6 ... 150 mm²
Wire Stripping Length
Auxiliary Circuit 9 mm | Control Circuit 9 mm
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Recommended Screw Driver
Main Circuit M8 | Control Circuit M3.5
Tightening Torque
Auxiliary Circuit 1 N·m | Cable Lug 18 N·m | Control Circuit 1 N·m | Main Circuit 14 ... 31 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 1000 V
General Use Rating UL/CSA
(1000 V AC) 275 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 60 hp | (220 ... 240 V AC) Three Phase 75 hp | (440 ... 480 V AC) Three Phase 150 hp | (550 ... 600 V AC) Three Phase 200 hp
Tightening Torque UL/CSA
Auxiliary Circuit 9 in·lb | Control Circuit 9 in·lb | Main Circuit 301 in·lb
Full Load Amps Motor Use
(200 ... 208 V AC) Three Phase 177 A | (220 ... 240 V AC) Three Phase 192 A | (440 ... 480 V AC) Three Phase 180 A | (550 ... 600 V AC) Three Phase 192 A
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 55 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF190-AF205 (SE) Contactors
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 79.2 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 35 %
A2L Certificate – UL
UL Certificate of Compliance A2L, Contactor, AF190 - AF370
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116...AF370
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
UL Certificate
cULus Certificate, Contactor, AF190-30, AF205-30, AFS190-30, AFS205-30
Package Level 1 Units
box 1 piece
Package Level 1 Width
160 mm
Package Level 1 Depth / Length
258 mm
Package Level 1 Height
235 mm
Package Level 1 Gross Weight
3 kg
Package Level 1 EAN
7320500560983
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
Feature: 3 pole block contactor with Main Circuit Bars. Business Impact: Reduces panel depth and simplifies wiring during installation. Application: Suitable for motor control on compact switchboards. Feature: Built in surge protection and AF technology. Business Impact: Faster operate times and improved reliability in unstable networks, lowering downtime. Application: Machine tools, conveyors and pumps. Feature: Coil voltage 110-120 V AC at 50/60 Hz with defined pull in and hold values. Business Impact: Predictable coil performance and easier integration with common control circuits. Application: Control circuits in automation panels. Feature: 1000 V rated insulation and high breaking capacity. Business Impact: Enables safe switching of high voltage motors up to 110 kW AC-3 and 275 A AC-1, expanding application reach. Application: Heavy duty industrial motor control with energy efficiency benefits. Feature: Optional auxiliary contact blocks and broad accessory range. Business Impact: Flexible expansion without redesign, reducing retrofit costs. Application: System upgrades and scalable protection schemes.
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FAQs
The 1SFL527002R4222 uses a 110–120 V AC control circuit, compatible with standard control relays and PLC outputs. Ensure control wiring is routed separately from main conductors and use the recommended control circuit terminals with M3.5 screws. The device supports add on auxiliary blocks, enabling scalable control without panel redesign, which reduces wiring complexity during upgrades.
Rated Operational Current AC-1 at 1000 V is up to 275 A at 40 C, 250 A at 60 C, and 200 A at 70 C. For AC-3, it delivers up to 205 A at various voltages including 415–690 V, and provides corresponding powering up to 110 kW at 415 V and 132 kW at 440–500 V. These figures support reliable motor starting and control in demanding applications.
Yes. With three main NO contacts and two NO auxiliary contacts, rated up to 1000 V main circuit and 350 A making capacity, it supports motor control in conveyors and pumps. Its AF technology provides fast switching, compact footprint, and built in surge protection, making it a good fit for demanding automation lines.
The unit carries CE and UKCA declarations, UL/CSA approvals, RoHS and REACH declarations, and an A2L UL certificate for reliability in safety critical installations. These certifications assure compliance with European and North American electrical standards, simplify procurement across sites, and support regulatory audits for industrial equipment.
Maintenance benefits include lower energy losses per pole (25 W AC-1, 8 W AC-3) and robust mechanical durability of up to 5 million cycles. Energy efficiency improvements reduce operating costs, while the ability to add auxiliary blocks minimizes retrofit downtime. Overall, lifecycle costs drop due to longer service intervals and faster, more reliable motor control.