ABB AF205-40-22-12 Contactor - 4P, 1000V IEC, UL/CSA
Part Number: 1SFL527102R1222
Quick Summary
ABB AF205-40-22-12 Contactor is a four-pole device that enables reliable motor control in industrial power panels. Many installations struggle with voltage fluctuations and wasted energy due to narrow coil tolerances and unstable networks. This AF family is CE, UL/CSA, and UKCA compliant, with UL listings and documentation to support global deployment. Designed for panel builders and maintenance teams, it reduces energy consumption, supports easy expansion with add-on auxiliary blocks, and delivers a wide control voltage range for compact, robust control solutions across demanding environments.
Product Information
Extended Description
1SFL527102R1222 ABB: The AF205-40-22-12 is a 4 pole - 1000 V IEC or 600 V UL contactor with pre-mounted auxiliary contacts and Main Circuit Bars, controlling motors up to 110 kW / 400 V AC (AC-3) / and switching power circuits up to 350 A (AC-1) or 250 A UL general use. Thanks to the AF technology, the contactor has a wide control voltage range (48-130 V 50/60 Hz and DC), managing large control voltage variations, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
85364900
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)190 ... AF(S)370
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Dimension Diagram
Dimension Drawing. Contactor,AF190,AF205
Product Net Width
140 mm
Product Net Depth / Length
152.5 mm
Product Net Height
196 mm
Product Net Weight
3.3 kg
Number of Main Contacts NO
4
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
4P
Rated Operational Voltage
Main Circuit 1000 V
Rated Frequency (f)
Main Circuit 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 350 A
Rated Operational Current AC-1 (Ie)
(1000 V) 40 °C 275 A | (1000 V) 60 °C 250 A | (1000 V) 70 °C 200 A | (690 V) 40 °C 350 A | (690 V) 60 °C 300 A | (690 V) 70 °C 240 A
Rated Operational Current AC-3 (Ie)
(415 V) 55 °C 205 A | (440 V) 55 °C 205 A | (380 / 400 V) 55 °C 205 A | (220 / 230 / 240 V) 55 °C 205 A
Rated Operational Power AC-3 (Pe)
(415 V) 110 kW | (440 V) 132 kW | (380 / 400 V) 110 kW | (220 / 230 / 240 V) 55 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Short-Circuit Protective Devices
gG Type Fuses 400 A
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 1640 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 350 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 670 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 2050 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 947 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 3500 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Coil Operating Limits
(acc. to IEC 60947-4-1) 0.85 x Uc Min. ... 1.1 x Uc Max. (at θ ≤ 70 °C)
Rated Control Circuit Voltage (Uc)
50 Hz 48 ... 130 V | 60 Hz 48 ... 130 V | DC Operation 48 ... 130 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 4 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 4 V·A | Holding at Max. Rated Control Circuit Voltage DC 2.5 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 180 V·A | Pull-in at Max. Rated Control Circuit Voltage DC 150 W
Power Loss
25 W | at Rated Operating Conditions per Pole 25 W
Operate Time
Between Coil De-energization and NO Contact Opening 45 ... 80 ms | Between Coil Energization and NO Contact Closing 25 ... 60 ms
Connecting Capacity Main Circuit
Flexible 2 x 50 ... 95 mm² | Rigid Al-Cable 1 x 95 ... 185 mm² | Rigid Cu-Cable 1 x 6 ... 150 mm²
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 1x0.75 ... 2.5 mm² | Solid 2 x 1 ... 4 mm² | Stranded 2 x 1 .... 4 mm²
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Tightening Torque
Cable Lug 18 N·m | Main Circuit 14 ... 31 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 1000 V
General Use Rating UL/CSA
(1000 V AC) 275 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 30 Hp | (200 V AC) Three Phase 60 hp | (208 V AC) Three Phase 60 hp | (220 ... 240 V AC) Three Phase 30 Hp | (220 ... 240 V AC) Three Phase 75 hp | (440 ... 480 V AC) Three Phase 75 Hp | (440 ... 480 V AC) Three Phase 150 hp | (550 ... 600 V AC) Three Phase 100 Hp | (550 ... 600 V AC) Three Phase 200 hp
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 50 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)116(B)-**(RT) to AF(S)205(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, AF190-AF205 (SE) Contactors
Improved Energy Efficiency for Customers
Product Efficiency - Product requires less energy to operate compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 79.2 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 35 %
ABS Certificate
ABS Approval, Contactor, AF116 ... AF370 (Sweden)
BV Certificate
BV Certificate, Contactor, AF116-30 ... AF370-30...AF116-40...AF370-40
CB Certificate
SEMKO_SE-77322
CQC Certificate
CQC Certificate, AC Contactor, AF190-*-*-*, AF205-*-*-*, AF190B-*-*-*, AF205B-*-*-*, AFS190-30-*-*, AFS205-30-*-*, Made in Sweden
Declaration of Conformity - CCC
CCC Declaration of Conformity, AC Contactor, AF190-*-*-*, AF205-*-*-*, AF190B-*-*-*, AF205B-*-*-*, AFS190-30-*-*, AFS205-30-*-*, Made in Sweden
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116B...RT to AF370B...RT
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
EAC Certificate
9AKK107046A8618
LR Certificate
Lloyds register Certificate, Contactor, AF116-30 ... AF370-30, AF116-40...AF370-40
PRS Certificate
PRS Certificate - AF116...AF1650
RINA Certificate
RINA Certificate, AF95, AF110, AF145, AF185, AF210, AF260, AF300, AF400, AF460, AF580, AF750, AF1250, AF1350, AF1650, AF2050, AF2650, AF116, AF140, AF146, AF190, AF205, AF265, AF305, AF370
RMRS Certificate
9AKK107045A6978
UL Certificate
cULus Certificate, Contactor, AF190-40, AF205-40 (4-pole)
Package Level 1 Units
box 1 piece
Package Level 1 Width
166 mm
Package Level 1 Depth / Length
238 mm
Package Level 1 Height
180 mm
Package Level 1 Gross Weight
3.9 kg
Package Level 1 EAN
7320500503669
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
E-Number (Finland)
3707212
Feature AF technology delivers a wide control voltage range of 48-130 V (AC/DC), enabling stable operation across fluctuating networks. Business Impact Reduced panel energy consumption and improved control reliability in variable supply conditions. Application Motor control in machine centers and process lines where supply voltage varies. The AF design allows straightforward expansion with add-on auxiliary contact blocks, cutting wiring complexity and installation time. Feature Built-in surge protection complements compact block design, saving space and enhancing reliability. Business Impact Fewer panel faults and shorter downtime in demanding environments. Application Suitable for 400 V AC systems with pre-mounted auxiliary contacts and main circuit bars. Feature Rated for AC-3 up to 205 A at 415–440 V and AC-1 up to 275 A at 1000 V, delivering up to 110 kW of motor power where required. Business Impact Enables motor start/stop with high inrush control while maintaining safe, standards-compliant switching. Application Ideal for conveyors, pumps, and fans in automation corridors. Feature Flexible main circuit connections (2x50-95 mm² flexible, 1x95-185 mm² rigid Al, 1x6-150 mm² rigid Cu) for rapid, reliable wiring. Business Impact Reduces installation time and improves maintainability in retrofit and new builds. Application Supports robust electrical installations with versatile cabling options. Feature Coil operating limits meet IEC 60947-4-1, tolerating -25 to 50 °C with options for higher ambient if fitted with thermal overload. Business Impact Ensures dependable operation in typical industrial environments. Application Suitable for panels in factories, buildings, and process lines where temperature varies.
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FAQs
The AF205-40-22-12 is ideal for motor control in 400 V AC systems such as conveyors, pumps, and fans. It’s a four-pole block contactor with pre-mounted auxiliary contacts and main circuit bars, designed for compact control cabinet layouts and easy wiring. Its compatibility with flexible and rigid conductors supports rapid retrofits and new installations alike.
The coil operates from 48 to 130 V across AC and DC, allowing the contactor to tolerate significant control voltage variation without nuisance tripping. This reduces in-panel energy waste, minimizes misoperation during voltage sags or surges, and improves overall system uptime in networks with fluctuating supply characteristics.
For AC-1 operation, the AF205-40-22-12 supports up to 275 A at 1000 V (varies with ambient temperature). For AC-3 operation, it provides 205 A at 415–440 V (and related voltages), enabling motor switching up to 110 kW in typical 415 V systems. These ratings enable reliable starter performance for common motor loads.
This ABB contactor is CE and UL/cULus certified, with UKCA declarations as applicable. It also carries Borderline documentation for compliance across global markets, supported by DoC and certification certificates. This ensures broad acceptance in industrial installations and aligns with international safety and performance requirements.
With 5 million mechanical cycles and built-in surge protection, the AF205-40-22-12 offers long service life and reduced maintenance downtime. Its modular design simplifies expansion and retrofit of auxiliary contacts, minimizing wiring changes. The energy-efficient AF technology reduces continuous coil power, contributing to lower operating costs over the motor control panel’s life cycle.