ABB 1SFL547002R4222 Block Contactor - UL/CSA 1000V
Part Number: 1SFL547002R4222
Quick Summary
ABB 1SFL547002R4222 Block Contactor enables reliable motor control for industrial automation applications. In unstable networks, surge events can trigger nuisance trips and energy waste. CE, UL/CSA, and RoHS declarations support global deployment and safer maintenance. Designed for compact control panels, it offers AF265 technology and easy retrofit with add-on auxiliary blocks. This rugged device protects motors up to 132 kW and 400 A, while improving energy efficiency in demanding lines. Ideal for food processing, packaging, and material handling, it combines dependable protection with scalable control. With 3 main contacts and 2 auxiliary contacts, it delivers flexible logic and straightforward expansion. The integrated surge protection and AF technology reduce trip risks and improve panel efficiency in challenging electrical networks.
Product Information
Extended Description
1SFL547002R4222 ABB: The AF265-30-22-42 is a 3 pole - 1000 V IEC or 600 V UL contactor with Main Circuit Bars, controlling motors up to 132 kW / 400 V AC (AC-3) or 200 hp / 480 V UL and switching power circuits up to 400 A (AC-1) or 350 A UL general use. Thanks to the AF technology, the contactor has a control voltage range (110-120 V 50/60 Hz),faster operation time, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
8536490099
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
Operating instruction, Contactor, AF(S)190 ... AF(S)370
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Product Net Width
160 mm
Product Net Depth / Length
180 mm
Product Net Height
225 mm
Product Net Weight
3.9 kg
Number of Main Contacts NO
3
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
3P
Rated Operational Voltage
Main Circuit 1000 V
Rated Frequency (f)
Main Circuit 50 / 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 400 A
Rated Operational Current AC-1 (Ie)
(1000 V) 40 °C 350 A | (1000 V) 60 °C 300 A | (1000 V) 70 °C 240 A | (690 V) 40 °C 400 A | (690 V) 60 °C 350 A | (690 V) 70 °C 290 A
Rated Operational Current AC-3 (Ie)
(415 V) 60 °C 265 A | (440 V) 60 °C 265 A | (500 V) 60 °C 250 A | (690 V) 60 °C 250 A | (1000 V) 60 °C 113 A | (380 / 400 V) 60 °C 265 A | (220 / 230 / 240 V) 60 °C 265 A
Rated Operational Power AC-3 (Pe)
(415 V) 132 kW | (440 V) 160 kW | (500 V) 160 kW | (690 V) 200 kW | (1000 V) 160 kW | (380 / 400 V) 132 kW | (220 / 230 / 240 V) 75 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 2120 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 400 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 865 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 2650 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 1224 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 3800 A | cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 690 V 3300 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 1000 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour | (AC-2 / AC-4) 150 cycles per hour | (AC-3) 300 cycles per hour
Mechanical Durability
5 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Rated Control Circuit Voltage (Uc)
50 Hz 110 ... 120 V | 60 Hz 110 ... 120 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 17 V·A | Holding at Max. Rated Control Circuit Voltage 50 Hz 3 W | Holding at Max. Rated Control Circuit Voltage 60 Hz 17 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 3 W | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 340 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 340 V·A
Power Loss
at Rated Operating Conditions AC-1 per Pole 32 W | at Rated Operating Conditions AC-3 per Pole 14 W
Operate Time
Between Coil De-energization and NO Contact Opening 20 ... 30 ms | Between Coil Energization and NO Contact Closing 20 ... 35 ms
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 1x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 1x 0.75 ... 2.5 mm² | Flexible 2x 0.75 ... 2.5 mm² | Solid 1x 1 ... 4 mm² | Solid 2x 1 ... 4 mm² | Stranded 1x 1 ... 4 mm² | Stranded 2x 1 ... 4 mm²
Connecting Capacity
Flexible 2 x 70 ... 185 mm² | Rigid Al-Cable 1 x 185 ... 240 mm² | Rigid Cu-Cable 2 x 70 ... 185 mm²
Wire Stripping Length
Auxiliary Circuit 9 mm | Control Circuit 9 mm
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Recommended Screw Driver
Main Circuit M10 | Control Circuit M3.5
Tightening Torque
Auxiliary Circuit 1 N·m | Cable Lug 28 N·m | Control Circuit 1 N·m | Main Circuit 22 ... 43 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
NEMA Size
5
Continuous Current Rating NEMA
270 A
Horsepower Rating NEMA
(200 V AC) Three Phase 75 Hp | (230 V AC) Three Phase 100 Hp | (460 V AC) Three Phase 200 Hp | (575 V AC) Three Phase 200 Hp
Maximum Operating Voltage UL/CSA
Main Circuit 1000 V
General Use Rating UL/CSA
(1000 V AC) 350 A
Horsepower Rating UL/CSA
(200 ... 208 V AC) Three Phase 75 hp | (220 ... 240 V AC) Three Phase 100 hp | (440 ... 480 V AC) Three Phase 200 hp | (550 ... 600 V AC) Three Phase 250 hp
Tightening Torque UL/CSA
Auxiliary Circuit 9 in·lb | Control Circuit 9 in·lb | Main Circuit 372 in·lb
Full Load Amps Motor Use
(200 ... 208 V AC) Three Phase 221 A | (220 ... 240 V AC) Three Phase 248 A | (440 ... 480 V AC) Three Phase 240 A | (550 ... 600 V AC) Three Phase 242 A
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 55 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)265(B)-**(RT) to AF(S)370(B)-**(RT)
Environmental Product Declaration - EPD
Environmental Product Declaration, Contactors, AF(S)265-AF(S)370 (SE)
Improved Energy Efficiency for Customers
Product Efficiency - Product considered more energy-efficient compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 76.3 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 33 %
A2L Certificate – UL
UL Certificate of Compliance A2L, Contactor, AF190 - AF370
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF116...AF370
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
UL Certificate
cULus Certificate, Contactor, AF265, AF305, AF370, AX260, AX300, AX370, AFS265, AFS305, AFS370
Package Level 1 Units
box 1 piece
Package Level 1 Width
263 mm
Package Level 1 Depth / Length
203 mm
Package Level 1 Height
289 mm
Package Level 1 Gross Weight
4.6 kg
Package Level 1 EAN
7320500561065
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4758 >> Iec Contactors
AF265 technology and block-contactor design provide fast operating times and reduced standby energy in panel enclosures. This translates to lower heat generation, smaller cooling requirements, and measurable energy savings in continuous-run lines. Installers benefit from the compact footprint (160 x 180 x 225 mm) and light 3.9 kg weight, enabling easier fits in tight control cabinets for conveyors and pumps. Coil voltage of 110–120 V AC at 50/60 Hz with holding power of 3 W and pull-in of 340 VA optimizes control circuits, reducing power draw in safety-critical applications and enabling safer remote operation. The option to add auxiliary contact blocks allows tailored start/stop logic for packaging lines, improving process control without excessive component counts. Rated AC-3 current of 265 A at 60 °C (415 V) and 132 kW (AC-3) ensure reliable motor starting even under inrush conditions, lowering downtime and maintenance costs in industrial facilities. Built-in surge protection and AF technology support operation in uneven networks, boosting panel reliability and reducing nuisance shutdowns. Durability is supported by a 5 million mechanical cycle life and a maximum mechanical switching frequency of 300 cycles per hour, delivering long service life in busy production environments. IP20 coil terminals and IP00 main terminals simplify wiring and protection, while recommended tool sizes (Main Circuit M10, Control Circuit M3.5) and tightening torque ranges (Main 22–43 N·m) streamline installation. The device aligns with RoHS, REACH, CMRT, and WEEE requirements, reinforcing sustainability commitments and global market access for customers.
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FAQs
The device uses 3 main NO contacts and 2 auxiliary contacts, with main circuit terminals designed for bars and control terminals compatible with M10 and M3.5 screw drivers. It fits in compact cabinets thanks to its 160 mm width, 180 mm depth, and 225 mm height. Follow the torque specs (Main circuit 22–43 N·m; Auxiliary 1 N·m; Control 1 N·m) and ensure IP20 coil terminals and IP00 main terminals are protected from dust and moisture.
Rated Operational Current AC-3 is 265 A at 415 V, 60 °C and 250 A at 690 V. Rated Power AC-3 is 132 kW at 415 V. The contactor supports a Main Circuit voltage up to 1000 V and a rated frequency of 50/60 Hz, with a Maximum Breaking Capacity at cos phi values around 0.45. These specs ensure reliable motor starting for pumps and conveyors while protecting the drive.
Yes. It operates from -25 to 55 °C with a thermal overload relay and up to -40 to 70 °C without it, and without derating up to 3000 m altitude. It uses IP20 coil terminals and IP00 main terminals, and IP ratings meet standard industrial requirements. The AF265 technology plus built-in surge protection improves reliability in fluctuating power conditions found in manufacturing lines.
The product carries CE conformity, UL/CSA listings, and RoHS compliance, along with REACH declarations, CMRT, and WEEE categorization for B2B use. A2L UL certification confirms safety for electrical equipment in constrained environments. These certifications streamline global procurement and regulatory compliance across regions.
AF265 technology provides faster operation, reduced energy consumption, and a compact footprint that lowers panel cooling requirements. The device offers up to 5 million mechanical cycles and 300 cycles per hour, translating to longer service life and reduced maintenance intervals. Integrated surge protection minimizes unexpected trips, lowering downtime and boosting overall line throughput in high-demand automation scenarios.