ABB AF400-30-22 Block Contactor - 1000 V IEC / 550 A UL

Part Number: 1SFL577001R6822
Manufacturer
ABB
Part number
1SFL577001R6822

Quick Summary

ABB AF400-30-22 Block Contactor is a robust three-pole switching device designed to drive motors up to 200 kW at 400 V AC in demanding manufacturing environments. It addresses panel energy fluctuations by employing a wide control voltage range of 24–60 V DC, ensuring reliable operation even as supply voltages vary. The AF family provides built-in surge protection, a compact block design, and easy expansion with auxiliary contact blocks, helping reduce panel size and wiring complexity. With CE and UL/CSA certifications, plus additional DNV/GL and BV attestations in select markets, this device supports global compliance. For automation engineers and panel builders, the AF400-30-22 delivers predictable performance, scalable installation, and long-term cost savings through energy efficiency and reduced downtime.

Product Information

Extended Description

1SFL577001R6822 ABB: The AF400-30-22-68 is a 3 pole - 1000 V IEC or 600 V UL contactor with pre-mounted auxiliary contacts and Main Circuit Bars, controlling motors up to 200 kW / 400 V AC (AC-3) or 350 hp / 480 V UL and switching power circuits up to 600 A (AC-1) or 550 A UL general use. Thanks to the AF technology, the contactor has a wide control voltage range (24-60 V DC), managing large control voltage variations, reducing panel energy consumptions and ensuring distinct operations in unstable networks. Furthermore, surge protection is built-in, offering a compact solution. AF contactors have a block type design, can be easily extended with add-on auxiliary contact blocks and an additional wide range of accessories.
Minimum Order Quantity
1 piece
Customs Tariff Number
85364900
Data Sheet, Technical Information
1SBC100214C0202 - Main catalog Motor protection and control Manual motor starters, contactors and overload relays (PDF) - Edition 2024
Data Sheet, Technical Information (Part 2)
Contactors and Overload relays guide
Instructions and Manuals
1SFC380023-en
CAD Dimensional Drawing
Information - 2D and 3D files for CAD systems
Dimension Diagram
53540919-59
Product Net Width
186 mm
Product Net Depth / Length
216 mm
Product Net Height
278 mm
Product Net Weight
10.6 kg
Number of Main Contacts NO
3
Number of Main Contacts NC
0
Number of Auxiliary Contacts NO
2
Number of Auxiliary Contacts NC
2
Number of Poles
3P
Rated Operational Voltage
Main Circuit 1000 V
Rated Frequency (f)
Main Circuit 50 / 60 Hz
Conventional Free-air Thermal Current (Ith)
acc. to IEC 60947-4-1, Open Contactors Θ = 40 °C 600 A
Rated Operational Current AC-1 (Ie)
(1000 V) 40 °C 600 A | (1000 V) 55 °C 500 A | (1000 V) 70 °C 400 A | (690 V) 40 °C 600 A | (690 V) 55 °C 500 A | (690 V) 70 °C 400 A
Rated Operational Current AC-3 (Ie)
(415 V) 55 °C 400 A | (440 V) 55 °C 400 A | (500 V) 55 °C 400 A | (690 V) 55 °C 350 A | (1000 V) 55 °C 155 A | (380 / 400 V) 55 °C 400 A | (220 / 230 / 240 V) 55 °C 400 A
Rated Operational Current DC-1 (Ie)
(110 V) 1-Pole, 40 °C 600 A | (110 V) 2 Poles in Series, 40 °C 600 A | (220 V) 3 Poles in Series, 40 °C 600 A | (600 V) 3 Poles in Series, 40 °C 600 A
Rated Operational Current DC-3 (Ie)
(110 V) 1-Pole, 40 °C 600 A | (110 V) 2 Poles in Series, 40 °C 600 A | (220 V) 3 Poles in Series, 40 °C 600 A | (600 V) 3 Poles in Series, 40 °C 600 A
Rated Operational Current DC-5 (Ie)
(110 V) 1-Pole, 40 °C 600 A | (110 V) 2 Poles in Series, 40 °C 600 A | (220 V) 3 Poles in Series, 40 °C 600 A | (600 V) 3 Poles in Series, 40 °C 600 A
Rated Operational Power AC-3 (Pe)
(415 V) 220 kW | (440 V) 220 kW | (500 V) 250 kW | (690 V) 315 kW | (1000 V) 220 kW | (380 / 400 V) 200 kW | (220 / 230 / 240 V) 110 kW
Rated Breaking Capacity AC-3
8 x Ie AC-3
Rated Making Capacity AC-3
10 x Ie AC-3
Short-Circuit Protective Devices
gG Type Fuses 630 A
Rated Short-time Withstand Current Low Voltage (Icw)
at 40 °C Ambient Temp, in Free Air, from a Cold State 10 s 4400 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 15 min 840 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 min 2500 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 1 s 4600 A | at 40 °C Ambient Temp, in Free Air, from a Cold State 30 s 3100 A
Maximum Breaking Capacity
cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 440 V 4000 A | cos phi=0.45 (cos phi=0.35 for Ie > 100 A) at 690 V 3500 A
Rated Insulation Voltage (Ui)
acc. to IEC 60947-4-1 and VDE 0110 (Gr. C) 1000 V | acc. to UL/CSA 600 V
Rated Impulse Withstand Voltage (Uimp)
Main Circuit 8 kV
Maximum Electrical Switching Frequency
(AC-1) 300 cycles per hour | (AC-2 / AC-4) 60 cycles per hour | (AC-3) 300 cycles per hour
Mechanical Durability
3 million
Maximum Mechanical Switching Frequency
300 cycles per hour
Coil Operating Limits
(acc. to IEC 60947-4-1) 0.85 x Uc Min. ... 1.1 x Uc Max. (at θ ≤ 70 °C)
Rated Control Circuit Voltage (Uc)
DC Operation 24 ... 60 V
Coil Consumption
Holding at Max. Rated Control Circuit Voltage 50 Hz 12 V·A | Holding at Max. Rated Control Circuit Voltage 60 Hz 12 V·A | Holding at Max. Rated Control Circuit Voltage DC 5 V·A | Pull-in at Max. Rated Control Circuit Voltage 50 Hz 900 V·A | Pull-in at Max. Rated Control Circuit Voltage 60 Hz 900 V·A | Pull-in at Max. Rated Control Circuit Voltage DC 900 V·A
Power Loss
at Rated Operating Conditions per Pole 16 W
Operate Time
Between Coil De-energization and NC Contact Closing 45 ... 55 ms | Between Coil De-energization and NO Contact Opening 48 ... 58 ms | Between Coil Energization and NC Contact Opening 45 ... 115 ms | Between Coil Energization and NO Contact Closing 50 ... 120 ms
Connecting Capacity Main Circuit
Bar 47 mm² | Rigid Al-Cable 2x240 mm² | Rigid Cu-Cable 240 mm²
Connecting Capacity Auxiliary Circuit
Flexible with Ferrule 2x 0.75 ... 2.5 mm² | Flexible with Insulated Ferrule 2x 0.75 ... 2.5 mm² | Flexible 1x0.75 ... 2.5 mm² | Solid 2 x 1 ... 4 mm² | Stranded 2 x 1 .... 4 mm²
Connecting Capacity
Bar 47 mm² | Rigid Al-Cable 2x240 mm² | Rigid Cu-Cable 240 mm²
Degree of Protection
acc. to IEC 60529, IEC 60947-1, EN 60529 Coil Terminals IP20 | acc. to IEC 60529, IEC 60947-1, EN 60529 Main Terminals IP00
Tightening Torque
Cable Lug 35 N·m | Main Circuit 35 N·m
Terminal Type
Main Circuit: Bars
Product Name
Block Contactor
Maximum Operating Voltage UL/CSA
Main Circuit 1000 V
General Use Rating UL/CSA
(1000 V AC) 550 A
Horsepower Rating UL/CSA
(200 V AC) Three Phase 125 hp | (208 V AC) Three Phase 125 hp | (220 ... 240 V AC) Three Phase 150 hp | (440 ... 480 V AC) Three Phase 350 hp | (550 ... 600 V AC) Three Phase 400 hp
Full Load Amps Motor Use
(440 ... 480 V AC) Three Phase 414 A | (550 ... 600 V AC) Three Phase 382 A
Ambient Air Temperature
Close to Contactor Fitted with Thermal O/L Relay (0.85 ... 1.1 Uc) -25 ... 50 °C | Close to Contactor without Thermal O/L Relay (0.85 ... 1.1 Uc) -40 ... 70 °C | Close to Contactor for Storage -40 ... 70 °C
Maximum Operating Altitude Permissible
Without Derating 3000 m
Resistance to Shock acc. to IEC 60068-2-27
Shock Direction: A 5 g | Shock Direction: B1 5 g | Shock Direction: B2 5 g | Shock Direction: C1 5 g | Shock Direction: C2 5 g
Conflict Minerals Reporting Template (CMRT)
CMRT - Conflict Minerals Reporting Template
REACH Declaration
REACH - Letter of Confirmation for block contactors, contactor relays, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Information
RoHS II declaration for block contactors, installation contactors, mini contactors, mini contactor relays, thermal overload relays, electronic overload relays and related accessories
RoHS Status
Following EU Directive 2011/65/EU and Amendment 2015/863 July 22, 2019
Toxic Substances Control Act - TSCA
Toxic Substances Control Act (TSCA) declaration for Contactors
WEEE B2C / B2B
Business To Business
WEEE Category
5. Small Equipment (No External Dimension More Than 50 cm)
ABB EcoSolutions
Yes
ABB Site Meeting Group Waste To Landfill Target
Non-hazardous waste is sent to a landfill, where there is no alternative option available within 100km of a facility
End Of Life Disassembling Instructions
End-of-life instruction - AF(S)400(B)-**;AF(S)460(B)-**;AF460N6
Environmental Product Declaration - EPD
Environmental Product Declaration, Contactors, AF(S)400-AF(S)460 (SE)
Improved Energy Efficiency for Customers
Product Efficiency - Product considered more energy-efficient compared to similar product on market or older products from the same line
Recyclability Rate of the Product acc. to EN45555
Design for Closing Resource Loops - Standard EN45555 - 63.1 %
Sustainable Material Content in Product (wt. %)
Recycled Metal - 37 %
ABS Certificate
ABS Certificate, Contactor, AF400...AF2050 (Sweden)
BV Certificate
BV Certificate, Contactor, AF400 ... AF2850
CB Certificate
SE-82316
CCS Certificate
CCS Certificate, Contactor, AF116 to AF2850 (Sweden)
CQC Certificate
CQC Certificate, AC Contactor, AF400-30-*-*,AF460-30-*-*,AFS400-30-*-*, AFS460-30-*-*, Made in Sweden | CQC Certificate, Contactor, AF400, AF460, Made in China
Declaration of Conformity - CCC
CCC Declaration of Conformity, AC Contactor, AF400-30-*-*,AF460-30-*-*,AFS400-30-*-*, AFS460-30-*-*, Made in Sweden | CCC Declaration of Conformity, Contactor, AF400, AF460, Made in China
Declaration of Conformity - CE
CE Declaration of Conformity - Contactor - AF400...AF2850
Declaration of Conformity - UKCA
UK Declaration of Conformity - Contactors >100A
DNV Certificate
DNV_E-10966
DNV GL Certificate
DNV Certificate, Contactor, AF400...AF2850
EAC Certificate
9AKK107046A8618
GL Certificate
GL_42988-02HH
LOVAG Certificate
SE-0115101
LR Certificate
Lloyds register Certificate, Contactor, AF400...AF2850
PRS Certificate
PRS Certificate - AF116...AF1650
RINA Certificate
RINA Certificate, AF95, AF110, AF145, AF185, AF210, AF260, AF300, AF400, AF460, AF580, AF750, AF1250, AF1350, AF1650, AF2050, AF2650, AF116, AF140, AF146, AF190, AF205, AF265, AF305, AF370
RMRS Certificate
9AKK107045A6978
TÜV Certificate
MHM-EST-7.70017788e
UL Certificate
cULus Certificate, Contactor, AF400, AF460, AFS400, AFS460
UL Listing Card
UL_E36588
Package Level 1 Units
box 1 piece
Package Level 1 Width
280 mm
Package Level 1 Depth / Length
375 mm
Package Level 1 Height
310 mm
Package Level 1 Gross Weight
12 kg
Package Level 1 EAN
7320500217856
Object Classification Code
Q
ETIM 7
EC000066 - Power contactor, AC switching
ETIM 8
EC000066 - Power contactor, AC switching
ETIM 9
EC000066 - Power contactor, AC switching
eClass
V11.0 : 27371003
UNSPSC
39121529
IDEA Granular Category Code (IGCC)
4755 >> Contactors
Feature: Wide control voltage range of 24–60 V DC. → Business Impact: Allows stable operation across fluctuating control voltages, reducing nuisance trips and wasted energy. → Application: Ideal for machines in facilities with variable power quality and in automation panels where control voltage stability is essential. Feature: Built-in surge protection and AF technology. → Business Impact: Enhances reliability in unstable networks and minimizes component wear, lowering maintenance costs. → Application: Suitable for conveyors, pumps, and process equipment subject to voltage spikes. Feature: 3-pole main circuit with pre-mounted auxiliary contacts and main circuit bars. → Business Impact: Shortens installation time and reduces wiring errors, enabling faster commissioning and easier scalability. → Application: Commonly deployed in motor control centers and machine panels needing quick upgrades. Feature: 1000 V insulation, high IEC/UL ratings, and IP20 coil terminals. → Business Impact: Expands global compatibility while maintaining safety margins and easier field mounting. → Application: Panel builders servicing multi-region deployments with rigorous standards. Feature: Mechanical durability rated at up to 3 million cycles and defined thermal current ratings. → Business Impact: Improves uptime and long-term reliability in high-cycle applications, lowering total cost of ownership. → Application: Heavy-duty drives and continuous-operating machines in manufacturing and processing industries.

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FAQs

Installation starts with ensuring correct coil voltage, selecting the appropriate main circuit terminals and auxiliary contacts, then mounting the device onto a suitable DIN rail or panel frame. Use the pre-mounted main circuit bars and follow the terminal torque specifications (35 N·m for main circuit) to secure feeders. The AF400 series is designed for fast integration with add-on auxiliary blocks, enabling straightforward expansion as control needs grow.
The AF400-30-22 employs a wide coil range of 24–60 V DC, allowing operation across varying control supply conditions without compromising performance. This flexibility reduces control voltage drift and improves reliability in panels subjected to fluctuating voltages, a common issue in industrial environments and during start-up transients.
Yes, the AF400-30-22 is designed for AC-3 duty with substantial current capability. It supports multiple rated operational currents across voltages, including up to 600 A in many configurations at 690 V/400 V ranges, with 1000 V main circuit insulation. This makes it suitable for motor starters and load-switching in standard process lines and heavy machinery.
The AF400-30-22 carries CE and UKCA declarations of conformity, UL/cUL listings, and a broad set of third-party certificates (BV, DNV, RINA, ABS, etc.). These certifications support compliance for European, UK, and North American markets, simplify customer audits, and enable safer procurement for multi-region projects.
The AF400-30-22 delivers ROI through energy-efficient AF technology, reduced panel size from a compact block design, fewer wiring errors, and extended service life due to surge protection and high mechanical durability. Its compatibility with add-on auxiliary blocks enables scalable automation, decreasing downtime during upgrades and repairs and lowering total cost of ownership.