ABB ACS880-04-635A-5+D150 Drive Module - IP20 Protection
Part Number: 3ABD00039345-D
Quick Summary
ABB ACS880-04-635A-5+D150 drive module provides LV AC speed control for industrial conveyors and pumps. Engineers face wiring complexity and harmonic distortion in harsh environments, which this unit mitigates with built-in harmonic filtering. It ships with IP20 protection, CE compliance readiness, and optional functional safety modules to support SIL-rated applications. This compact, flexible drive simplifies installation and reduces commissioning time in factory automation and material handling, delivering measurable uptime and efficiency gains. Its all-in-one design minimizes wiring, while flexible mounting options support a wide range of enclosures. The drive's external or integrated control unit option eases retrofits and future expansion.
Product Information
Extended Description
3ABD00039345-D ABB: The ACS880-04 drives are customized to meet the particular needs of specific industries, such as oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, sawmills, marine, water and wastewater, food and beverage, and automotive. They can control a wide range of applications, including cranes, extruders, winches, winders, conveyors, mixers, compressors, centrifuges, test benches, elevators, extruders, pumps, and fans. The ACS880-04 modules have all the essential features built-in, including a choke for harmonic filtering as standard, and options such as a brake chopper, EMC filter and communication protocol adapter, functional safety and I/O extension modules. The all built-in design combined with IP20 protection significantly simplifies engineering. The drive=E2=80=99s compact size, flexible cabling directions and versatile mounting possibilities from narrow bookshelf to flat mounting and horizontal mounting make it an ideal fit for almost any enclosure. The control unit with I/O and communication connections can be mounted outside the power module or integrated into it.
Feature: Built-in harmonic filtering choke. Business Impact: Reduces total harmonic distortion, improves power quality, and extends motor life, lowering maintenance costs. Application: Suitable for conveyors, pumps, and heavy industry applications where electrical noise and harmonics risk equipment health. Feature: Optional brake chopper and EMC filter. Business Impact: Enables safe dynamic braking and EMI compliance, facilitating crane and hoist operations in noisy electrical environments. Application: Material handling, winches, and process lines requiring reliable braking and EMI control. Feature: IP20 protected, all-in-one design. Business Impact: Simplifies enclosure planning, reduces cabinet footprint, and accelerates commissioning with fewer components. Application: OEM panels and plant-wide drives in oil and gas, mining, and cement. Feature: Flexible mounting and cabling directions. Business Impact: Eases retrofits and installations in constrained spaces, shortening project lead times. Application: Narrow bookshelf, flat, and horizontal mounting in compact control cabinets. Feature: Protocol adapters and I/O options. Business Impact: Streamlines PLC integration and fieldbus compatibility, lowering integration risk and time. Application: Automated lines, conveyors, and pumps with standard fieldbus architectures. Feature: Optional functional safety modules. Business Impact: Supports SIL-rated applications and regulator-compliant safety strategies, reducing risk and ensuring compliance. Application: Material handling, automotive assembly, and process automation.
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FAQs
The drive supports integration with either an external or an integrated control unit and offers flexible mounting options such as narrow bookshelf, flat, or horizontal arrangements. Start with confirming enclosure space, connect the built-in I/O and communication interfaces, and follow the manufacturer’s wiring diagram. The IP20 rating helps define enclosure selection, while the protocol adapter simplifies PLC compatibility.
Best-fit applications include conveyors, pumps, cranes, winders, and material handling systems in industries like oil and gas, mining, and cement. The high power rating supports demanding loads, while the built-in harmonic filtering improves power quality and motor life, translating to reduced maintenance and longer equipment uptime.
Yes. The ACS880-04-635A-5+D150 is CE-ready and offers optional functional safety modules to support SIL-rated applications. This enables safer operation of critical processes such as cranes and hoists, reduces risk, and helps meet regulatory and industry safety standards when integrated with compatible safety devices and programming.
The built-in harmonic filtering choke reduces harmonic distortion at the drive output, improving power quality, reducing EMI concerns, and protecting both the drive and line equipment. This translates to smoother motor operation, fewer nuisance trips, and longer motor life for demanding loads like conveyors and mixers.
Flexible mounting directions and the option to mount the control unit outside or inside the power module simplify retrofits and new installations. It minimizes enclosure redesign, reduces wiring complexity, and shortens commissioning time, making it ideal for upgrading legacy systems in facilities such as mining, water treatment, and automotive plants.