ABB ACS880-04-635A-5 Drive Module - IP20 Built-in Choke
Part Number: 3ABD00039357-D
Quick Summary
The ABB ACS880-04 drive module is a precision LV AC motor control solution for industrial applications such as conveyors, pumps, and material handling. Facing increasing panel complexity and EMI concerns, engineers need a compact, fully featured drive that can simplify wiring and commissioning. CE compliance and IP20 protection are built-in, with optional brake chopper, EMC filter, and safety I/O to meet regulatory and reliability requirements. The design supports external or integrated control and flexible mounting, delivering faster installation and lower total cost of ownership for modern industrial automation projects.
Product Information
Extended Description
3ABD00039357-D ABB: The ACS880-04 drives are customized to meet the particular needs of specific industries, such as oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, sawmills, marine, water and wastewater, food and beverage, and automotive. They can control a wide range of applications, including cranes, extruders, winches, winders, conveyors, mixers, compressors, centrifuges, test benches, elevators, extruders, pumps, and fans. The ACS880-04 modules have all the essential features built-in, including a choke for harmonic filtering as standard, and options such as a brake chopper, EMC filter and communication protocol adapter, functional safety and I/O extension modules. The all built-in design combined with IP20 protection significantly simplifies engineering. The drive=E2=80=99s compact size, flexible cabling directions and versatile mounting possibilities from narrow bookshelf to flat mounting and horizontal mounting make it an ideal fit for almost any enclosure. The control unit with I/O and communication connections can be mounted outside the power module or integrated into it.
Built-in harmonic choke is a core feature that reduces harmonic distortion and EMI, improving power quality and safeguarding downstream equipment; the business impact is fewer filter add-ons, lower energy losses, and easier compliance with power-quality standards, all within a compact enclosure suitable for conveyors and pumps. The IP20-rated protection and all-in-one design minimize panel space and wiring, accelerating installation and reducing enclosure costs while maintaining safe operation in factory floors and harsh environments. Flexible mounting and compact dimensions enable cabling from multiple directions, simplifying OEM cabinet layouts and enabling designers to maximize enclosure real estate for other critical components. External or integrated control options, along with built-in I/O connections and available protocol adapters, reduce wiring complexity, shorten commissioning times, and improve machine-to-PLC communications in material handling and packaging lines. Optional brake chopper, EMC filter, and functional safety features future-proof designs for automation projects requiring regulatory compliance and advanced safety without adding separate modules. With a rated performance up to 450 kW and 635 A, the ACS880-04-635A-5 supports cranes, winches, and heavy conveyors while maintaining energy efficiency and reliable operation across demanding workloads.
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FAQs
Installation should start with selecting an IP20-rated enclosure and ensuring adequate ventilation for the 450 kW class drive. Use the module's flexible cabling directions and consider mounting options that minimize wiring length to external controllers. Verify proper connector seating, attach the built-in harmonic choke per the manual, and configure the control unit either outside the power section or integrated for streamlined wiring.
Key specs include a power rating of 450 kW and a current rating of 635 A, with IP20 protection. The drive features a built-in harmonic choke for EMI management and supports optional brake chopper, EMC filter, and protocol adapters. It offers flexible mounting and external or integrated control, making it suitable for demanding industrial drive applications.
Yes. The drive module is designed for heavy-duty applications such as cranes, winches, winders, and conveyors. Its built-in harmonic filtering, robust IP20 enclosure, and flexible mounting simplify integration in machine builds. The option to mount the control unit outside or inside the power module further supports complex layouts typical in material handling and lifting systems.
The module comes with CE compliance and IP20 protection as standard, providing safe operation in industrial environments. Optional features include brake chopper, EMC filter, and functional safety options that support regulatory requirements and reliability in critical automation systems such as automotive, mining, and chemicals processing.
ROI benefits come from reduced panel size, fewer external filtering components due to the built-in choke, and shorter commissioning times via external or integrated control. Maintenance is simplified by an all-in-one design with accessible I/O and communication options, lowering wiring errors and downtime while supporting long-term reliability in continuous operation environments.