ABB ACS880-04-820A-5 Motors & Drives - IP20
Part Number: 3ABD00039384-D
Quick Summary
ACS880-04-820A-5 is a low-voltage AC industrial drive module that precisely controls motors in demanding applications across mining, metals, and processing plants. Engineers often struggle with integration complexity, harmonic distortion, and enclosure footprint when deploying several drives in tight spaces. IP20 protection and optional functional safety modules help meet regulatory requirements, while built-in filtering and flexible mounting reduce engineering risk. The compact design, control unit versatility, and integrated features shorten installation time and lower total cost of ownership in automated systems.
Product Information
Extended Description
3ABD00039384-D ABB: The ACS880-04 drives are customized to meet the particular needs of specific industries, such as oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, sawmills, marine, water and wastewater, food and beverage, and automotive. They can control a wide range of applications, including cranes, extruders, winches, winders, conveyors, mixers, compressors, centrifuges, test benches, elevators, extruders, pumps, and fans. The ACS880-04 modules have all the essential features built-in, including a choke for harmonic filtering as standard, and options such as a brake chopper, EMC filter and communication protocol adapter, functional safety and I/O extension modules. The all built-in design combined with IP20 protection significantly simplifies engineering. The drive=E2=80=99s compact size, flexible cabling directions and versatile mounting possibilities from narrow bookshelf to flat mounting and horizontal mounting make it an ideal fit for almost any enclosure. The control unit with I/O and communication connections can be mounted outside the power module or integrated into it.
Feature: Built-in harmonic filtering choke reduces current distortion and EMI, lowering external filter costs. Business Impact: Improves power quality, simplifies compliance with harmonic limits, and reduces BOM complexity. Application: Conveyor systems, pump trains, and fan assemblies in metals and mining environments. Feature: IP20 protection and flexible mounting options. Business Impact: Enables safer operation in open cabinets and tight enclosures, accelerating installation in harsh industrial settings. Application: Cabinet-based drives for material handling equipment and process plants. Feature: Compact size with versatile mounting directions. Business Impact: Frees cabinet space, minimizes wiring length, and eases retrofits in constrained installations. Application: Crane controls, packaging lines, and bottling systems. Feature: Control unit can be mounted outside the power module or integrated. Business Impact: Installation flexibility reduces cabinet depth and simplifies serviceability, cutting downtime. Application: Modernization projects in oil & gas, marine, and water treatment. Feature: Built-in essential features with options such as brake chopper, EMC filter, and protocol adapters. Business Impact: Reduces BOM, expands connectivity, and supports safe, networked operation. Application: Plants requiring safe stop redundancy and industrial Ethernet or fieldbus communication. Feature: Broad industrial compatibility and ABB Drive ecosystem. Business Impact: Streamlines procurement, maintenance planning, and firmware updates across the ACS880 family. Application: Multi-line production cells, conveyors, and process lines in heavy industries.
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FAQs
Installation begins with selecting an IP20-rated enclosure and planning space for the drive and any optional modules. The ACS880-04-820A-5 supports flexible mounting and allows the control unit to be mounted outside the power module or integrated. Route control and power cabling to minimize interference, install the built-in harmonic filter where required, and add the EMC filter or protocol adapters only if your network demands them. This approach reduces enclosure complexity and speeds commissioning.
The drive provides precise speed and torque control, built-in harmonic filtering to maintain power quality, and an IP20-rated enclosure for rugged environments. Its compact footprint and flexible mounting simplify cabinet layouts in crane or conveyor installations. Optional brake chopper and protocol adapters enable safe stopping and seamless networking, while functional safety options support SIL-rated applications for critical lifting and material handling processes.
Available options include brake chopper, EMC filter, and communication protocol adapters, plus functional safety modules and I/O extension. These features enable safe, reliable operation in automatic systems and easy integration with plant networks such as industrial Ethernet or fieldbus architectures. Selecting these options reduces wiring complexity and supports compliant, future-proof automation projects.
The integrated harmonic filtering choke minimizes current distortion and EMI, improving power quality and reducing the need for external filters. This leads to lower electrical stress on the motor and drive hardware, potential energy savings from smoother motor operation, and greater reliability in high-demand applications like mills, pumps, and fans. Overall, you gain a more predictable, maintenance-friendly drive solution.
Yes, the ACS880-04-820A-5 is designed to integrate with ABB’s drive ecosystem and supports various communication protocols via optional adapters. Its I/O expansion options enable compatibility with third-party sensors and controls, while its flexible mounting and compact form factor facilitate retrofits in existing plants. This makes it suitable for modernization projects without overhauling entire automation architectures.