ABB 3ABD00039548-D Drive Module - IP20 Built-in Choke
Part Number: 3ABD00039548-D
Quick Summary
ABB 3ABD00039548-D drive module delivers advanced motor control for industrial applications such as conveyors and pumps. Engineers often struggle with integrating drives into compact enclosures while managing harmonic distortion and wiring complexity. The module provides IP20 protection and built-in choke for harmonic filtering, with optional brake chopper, EMC filter, and safety I/O extensions to fit demanding processes. This integration reduces engineering time, simplifies commissioning, and lowers lifecycle maintenance costs. Compatible with ABB ACS880-04 family workflows, it enables scalable, robust control for industries like oil & gas, mining, and manufacturing, while preserving wiring flexibility and efficient enclosure layouts. This combination delivers faster time-to-value and improved process uptime.
Product Information
Extended Description
3ABD00039548-D ABB: The ACS880-04 drives are customized to meet the particular needs of specific industries, such as oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, sawmills, marine, water and wastewater, food and beverage, and automotive. They can control a wide range of applications, including cranes, extruders, winches, winders, conveyors, mixers, compressors, centrifuges, test benches, elevators, extruders, pumps, and fans. The ACS880-04 modules have all the essential features built-in, including a choke for harmonic filtering as standard, and options such as a brake chopper, EMC filter and communication protocol adapter, functional safety and I/O extension modules. The all built-in design combined with IP20 protection significantly simplifies engineering. The drive=E2=80=99s compact size, flexible cabling directions and versatile mounting possibilities from narrow bookshelf to flat mounting and horizontal mounting make it an ideal fit for almost any enclosure. The control unit with I/O and communication connections can be mounted outside the power module or integrated into it.
All-in-one built-in design with IP20 protection and a built-in choke for harmonic filtering reduces cabinet size, wiring, and engineering effort, accelerating project timelines and simplifying supplier handoffs. The integration eliminates the need for multiple external components, enhances serviceability, and improves long-term reliability. The result is a compact, efficient power path for conveyors, pumps, and mixers in heavy-industrial environments, with easier fault isolation and quicker maintenance. Brake chopper, EMC filter, and communication protocol adapter options extend safety, EMI compliance, and network integration without adding external hardware. This translates to safer machine braking, cleaner electrical noise profiles, and faster controller-to-PLC communication across fieldbus networks. With these options, manufacturers can meet stringent plant standards while preserving upgrade paths for new control logic and energy-saving features in winders, packaging lines, and material-handling systems. Functional safety and I/O extension modules provide scalable safety coverage and expandable control interfaces. This supports compliance with standard industrial safety requirements while enabling future upgrades without a full drive replacement. Use cases include cranes, hoists, and heavy-duty conveyors where additional sensors, alarms, and safe-stop configurations are needed without compromising reliability or maintenance budgets. Compact size and flexible mounting directions simplify enclosure design and cabinet retrofits. The drive can be mounted in narrow shelves or flat and horizontal configurations, saving space in process plants and shipyards. This also reduces installation time, minimizes downtime during upgrades, and makes retrofits more predictable by consolidating drive hardware in a single, serviceable unit. Control unit mounting options—outside the power module or integrated inside—offer installation flexibility and easier maintenance. The ability to re-route I/O and communication connections during servicing minimizes downtime and supports modular plant layouts. These advantages are especially valuable in brownfield upgrades across mining, metals, cement, and chemical processing facilities. Overall, the ACS880-04 based module supports a broad range of applications, including cranes, extruders, winders, pumps, fans, and conveyors. Built-in protection, safety options, and flexible installation reduce total cost of ownership, improve energy efficiency through harmonic suppression, and enable faster commissioning across multi-site automation projects in demanding industries.
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FAQs
The drive module supports external or integrated control unit mounting, and its compact, IP20 cabinet-friendly design simplifies enclosure layouts. It includes a built‑in harmonic filtering choke and options such as brake chopper and EMC filter. Use the I/O extension and protocol adapters to connect to PLCs and fieldbus networks for straightforward commissioning.
The unit delivers up to 560 kW (Pn) and 590 A nominal current in an LV AC single-drive configuration. It uses the ACS880-04 family hardware, includes IP20 protection, and offers a built-in harmonic filtering choke. Brake chopper and EMC filter are optional, with functional safety and I/O extension options to scale for cranes, conveyors, pumps, and mixers.
Designed for heavy industrial use in oil and gas, mining, metals, chemicals, cement, and power plants, as well as material handling and paper/board operations. The module supports cranes, winders, conveyors, pumps, compressors, fans, and extruders, with robust protection and flexible mounting. The built-in features simplify commissioning in harsh environments and improve process uptime.
The 3ABD00039548-D module is IP20 protected and features a built‑in harmonic filtering choke. Optional accessories include a brake chopper, EMC filter, and protocol adapters to ensure EMI compliance and network integration. The design supports safety I/O and functional safety options to align with common industry safety requirements.
By consolidating drive, I/O, and protection into a single unit, commissioning time is reduced and cabinet footprint minimized. Built-in filtering and safety options improve energy efficiency and uptime, while flexible mounting and wiring directions lower installation costs and future upgrades. Expect faster time-to-value and stronger asset reliability for large-scale conveyors, pumps, and processing lines.