ABB ACS380-040S-03A3-4 Machinery Drive - PROFIsafe
Part Number: 3ABD00045123
Quick Summary
ACS380-040S-03A3-4 is a LV AC machinery drive used to precisely control motors in packaging, conveyors, and textile equipment. Many engineers struggle with integrating safety and adapting drives to complex machine safety requirements. The drive offers integrated functional safety features via PROFIsafe over PROFINET, enabling safe stop and safer system architecture, while software can be customized with adaptive programming to fit exact application needs. This combination reduces commissioning time and wiring complexity, lowers system cost, and improves reliability across food and beverage lines, material handling, and textile machinery. By supporting seamless automation integration, it also enhances maintenance predictability and aligns with modern Industry 4.0 practices.
Product Information
Extended Description
3ABD00045123 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Variant-rich design for seamless integration: The ACS380 drive family comes in several variants, enabling quick installation without major cabinet changes. This reduces engineering hours and accelerates time-to-value for new lines. Applications span packaging systems, mixers, conveyors, extruders, and textile equipment, where a compact, adaptable drive helps tighten control loops and improve uptime. Integrated safety via PROFIsafe over PROFINET: The drive can be part of the machine safety system, allowing safe stop and safer operation with reduced wiring. This supports regulatory compliance, lowers risk, and cuts the bill of materials. Typical uses include material handling, EOT cranes, and textile machinery where safety interlocks and reliable control are critical. Adaptive programming and software customization: The ACS380 software can be tailored to meet unique process requirements, speeding configuration and enabling precise motor profiles. This translates to shorter changeovers, reduced commissioning time, and predictable performance in demanding environments like food and beverage lines and packaging. Seamless connectivity and installation advantages: The drive connects cleanly to common automation networks, minimizing integration effort with existing PLCs and HMIs. Compatibility with the ACS380 family simplifies spare parts planning and ongoing maintenance while supporting Industry 4.0 data gathering. Power and performance balance: With a 1.1 kW rating and 3.3 A current, the module suits a wide range of small to mid-size motors found in conveyors, mixers, and textile machinery. The combination of performance, safety, and adaptive software helps reduce energy waste, improve throughput, and lower total cost of ownership over the machine life cycle.
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FAQs
Begin by mounting the drive in a suitable enclosure, wire power and motor leads per ABB guidelines, and configure PROFINET in the PLC. Enable PROFIsafe safety parameters, then use the adaptive programming tools to tailor motor profiles. Run a commissioning sequence and verify safe-stop behavior before production startup to ensure compliant, safe operation.
The unit delivers precise speed control and smooth torque transitions at 1.1 kW and 3.3 A, with integrated safety features via PROFIsafe over PROFINET. Its programmable software lets you optimize motor profiles for fast changeovers, reduced wear, and reliable performance across conveyors, mixers, and related processing equipment.
Yes. The ACS380-040S-03A3-4 supports PROFIsafe over PROFINET, enabling safe stop and safe operation within the machine safety network. This reduces external safety hardware, simplifies certification documentation, and lowers risk for safety-critical equipment like conveyors and cranes.
The drive is designed for safe integration through PROFIsafe and PROFINET, aligning with common industrial safety practices. For regional approvals such as CE, UL, or IP ratings, consult ABB documentation and your local requirements to verify applicable certifications for your installation.
ROI comes from reduced wiring and fewer safety components, combined with faster commissioning and lower downtime. Adaptive programming lets you tailor performance to exact processes, improving throughput, shortening changeovers, and lowering maintenance costs over the machine life cycle.