ABB ACS380-042S-04A0-4 Machinery Drive - PROFIsafe PROFINET
Part Number: 3ABD00045149
Quick Summary
The ACS380 machinery drive is a compact LV AC drive that provides precise motor control for machines and automation systems. It helps address integration headaches by aligning motor control, safety logic, and communications across a single platform. Key standards include CE compliance and safety-ready features delivered through PROFIsafe over PROFINET, enabling safer, certifiable machine integration. Designed for industries such as food and beverage, material handling, and textiles, it delivers measurable business value through efficiency, safety, and flexible configuration. This combination supports faster deployment, easier maintenance, and consistent performance across multiple machine platforms. It integrates smoothly with adaptive programming workflows.
Product Information
Extended Description
3ABD00045149 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Integrated safety is built into the ACS380 via PROFIsafe over PROFINET, reducing the need for separate safety modules and simplifying machine safety architecture. This lowers wiring complexity, cuts installation time, and minimizes potential fault points, delivering a safer stop and controlled motor response when required. In applications such as mixers, conveyors, and textile machinery, the safety features can be integrated directly into the machine’s safety system, ensuring compliance and uptime without sacrificing performance. Adaptive programming enables on-site customization of control logic without rewriting core firmware, shortening commissioning cycles and enabling quick tuning for changing processes. This capability helps engineers tailor acceleration ramps, torque limits, and fault responses to specific applications, reducing overshoot and energy waste. Combined with ABB's engineering tools, it supports repeatable configurations across multiple line formats, improving maintenance predictability and reducing retraining costs. With a 1.5 kW, 4 A rating, the ACS380 is suited for compact machines and space-constrained panels, delivering precise speed control with high torque at start-up. Its modular design supports plug-and-play installation in existing enclosures and aligns with standard LV drive installation practices, easing retrofit projects. The drive also features low-voltage operation and compact packaging for machines like packaging lines and small material-handling equipment. Designed for modern automation architectures, the drive communicates over PROFINET and supports safe, scalable integration into multi-node networks. This enables centralized monitoring, diagnostics, and remote configuration, reducing downtime and accelerating fault isolation. Compatibility with PROFIsafe ensures that safety-related data and control signals share the same communications backbone, which simplifies engineering workflows and improves system reliability. Industries such as food & beverage, material handling, and textiles benefit from ABB’s ACS380 due to its combination of safety, adaptability, and network readiness. The integrated features translate to tangible ROI: lower installation and commissioning costs, fewer spare parts, improved machine uptime, and faster compliance verification for audits. It also supports adaptive programming workflows and scalable safety deployments as production lines evolve.
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FAQs
Begin by mounting the drive in a suitable LV enclosure, connect the mains supply to the LV terminals, and attach the PROFINET network cable to the gateway port. Load the device's PROFINET/PROFIsafe configuration, map the safety inputs and outputs, and enable PROFIsafe synchronization. Confirm safe-stop behavior through a controlled fault condition test, and validate parameter presets using the ABB engineering tools. This approach minimizes wiring, speeds commissioning, and ensures safe operation within the machine safety system.
The drive provides a 1.5 kW (Pn) rated power with a 4 A current capability, suitable for compact motor control on LV networks. It supports adaptive programming to tailor speed and torque profiles, and includes integrated safety via PROFIsafe over PROFINET. These specs enable precise motor control, efficient startups, and reliable operation in demanding automation environments.
Yes. The 1.5 kW, 4 A rating, along with PROFINET connectivity and PROFIsafe safety integration, makes the ACS380-042S-04A0-4 well-suited for packaging lines, conveyors, mixers, extrusion, and textile machinery. Its adaptive programming and safe-stop features help optimize line throughput, reduce energy waste, and maintain consistent performance across varying production cycles.
The drive is CE-compliant and supports functional safety integration via PROFIsafe over PROFINET, enabling safe machine operation and compliance with common industrial safety requirements. This combination helps with audits and regulatory expectations while maintaining seamless integration with existing automation networks.
Expect reduced wiring and simpler wiring harness management due to integrated safety features, which lowers commissioning time and maintenance complexity. The adaptive programming capability shortens changeover and tuning cycles, improving throughput. Overall, you gain lower total cost of ownership through reduced downtime, easier upgrades, and better energy efficiency in ongoing production runs.