ABB ACS380-042S-07A2-4 Machinery Drive Module - PROFIsafe
Part Number: 3ABD00045151
Quick Summary
The ACS380-042S-07A2-4 machinery drive is designed to control LV AC motors in machines such as mixers, conveyors, and textile equipment. Integrating drives safely while matching evolving payloads and automation needs can be challenging for engineers and procurement teams. It includes integrated functional safety features via PROFIsafe over PROFINET, enabling safe-stop and safe-motion within the machine safety system, and supports adaptive programming to tailor performance. By combining robust control with easy software customization, it helps shorten commissioning, reduce downtime, and improve total cost of ownership. This makes it ideal for food and beverage, material handling, and textile manufacturers seeking reliable, scalable motor control.
Product Information
Extended Description
3ABD00045151 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature → Business Impact → Application: The 3 kW ACS380-042S-07A2-4 LV AC machinery drive provides precise speed control with a compact footprint, cutting panel size and simplifying installation while delivering energy efficiency on each axis. This reduces commissioning time and operational costs in conveyors and mixers across food, beverage, and material handling lines. Feature → Business Impact → Application: Integrated PROFIsafe over PROFINET enables safe-stop and safe-motion within the machine safety system, supporting compliant safety workflows without external safety relays. This benefits applications where downtime due to safety interrupts is costly, such as EOT cranes and textile machinery. Feature → Business Impact → Application: Adaptive programming lets engineers tailor drive behavior to specific processes, enabling faster tuning and improved process stability. In textile printing or extrusion lines, this means tighter control loops and reduced scrap while preserving throughput. Feature → Business Impact → Application: Easy integration with common automation platforms ensures straightforward commissioning and minimizes integration risk. The drive's compatibility with PROFIsafe and PROFINET supports scalable control across multiple line configurations. Feature → Business Impact → Application: Robust protection and diagnostics capabilities support predictive maintenance and reduced spare parts inventory. With clear fault codes and remote monitoring, service teams can shorten repair times for conveyors, mixers, and textile machinery.
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FAQs
The ACS380-042S-07A2-4 is designed for straightforward integration into ABB and compatible automation environments. Begin with proper power wiring and motor connections, then configure PROFINET/PROFIsafe communications, set motor parameters for the 3 kW rating, and use adaptive programming to tailor start/stop profiles. Ensure network topology uses standard PROFIsafe safety paths to maintain compliance and minimize commissioning time.
Key specs include a 3 kW output and 7.2 A current rating, appropriate for LV AC motor drives on conveyors and mixers. The ACS380 supports precise speed control, adaptive programming, and safety features via PROFIsafe over PROFINET. Plan for proper heat dissipation, cable routing, and protection settings to optimize efficiency and reduce thermal shutdowns during peak loads.
Yes. The drive’s 3 kW class and precise control are well-suited to mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. Integrated safety via PROFIsafe over PROFINET helps meet safety requirements without adding external safety relays. Adaptive programming supports process-specific tuning, enabling stable throughput and reduced scrap in demanding plant environments.
The ACS380-042S-07A2-4 includes integrated functional safety support via PROFIsafe over PROFINET, enabling safe-stop and safe-motion within the machine safety system. This supports streamlined safety compliance workflows. While CE conformity is commonly expected in industrial equipment, always verify your local regulatory expectations and ensure your installation aligns with your facility’s safety management system.
The drive reduces downtime through integrated diagnostics, predictive maintenance cues, and robust fault reporting. Its adaptive programming reduces commissioning time and stabilizes processes, lowering scrap and energy waste. A compact footprint simplifies installation, reducing wiring and panel costs, while safe operation via PROFIsafe minimizes safety-related interruptions on conveyors, mixers, and textile lines.