ABB 3ABD00045152 Machinery Drive - PROFIsafe over PROFINET
Part Number: 3ABD00045152
Quick Summary
The ABB ACS380 machinery drive module provides precise LV AC speed control for mixers, conveyors, EOT cranes, and textile machinery. Many machine builders struggle with safety integration and system reliability, especially when upgrading legacy drives; this module offers robust closed-loop control, PROFIsafe compatibility, and straightforward commissioning to reduce project risk. The device supports integrated functional safety features via PROFIsafe over PROFINET, aligning with CE safety expectations and SIL-capable architectures for broader compliance. With adaptive programming and clear diagnostics, you gain faster time-to-value, lower commissioning costs, and scalable performance across production lines in industrial automation environments.
Product Information
Extended Description
3ABD00045152 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Power and efficiency: The ACS380-042S-09A4 delivers 4 kW output with 9.4 A current, enabling compact drives for complex machines. Business impact: improved torque response and energy efficiency lower operating costs and reduce heat load. Application: ideal for mixers, conveyors, textile machinery, and material handling lines. Safety integration: PROFIsafe over PROFINET provides built-in safety logic, reducing external wiring and enabling safer machine shutdowns. Business impact: lowers risk, simplifies certification efforts, and accelerates time-to-market. Application: packaging lines, EOT crane systems, and automated handling. Adaptable programming: Flexible software customization lets you tailor control logic to unique processes. Business impact: shorter engineering cycles and faster tune-ups, with fewer bespoke PLCs required. Application: custom conveyor sequences and press cycles. Connectivity and installation: Seamless integration with existing automation systems and PLCs through standard PROFIsafe/PROFINET interfaces. Business impact: reduces installation time and configuration errors, cutting project costs. Application: retrofits and new line builds in industrial automation. Variant flexibility: The drive comes in several variants to match machine form factors and installation constraints. Business impact: minimizes part numbers, speeds spare parts procurement, and simplifies maintenance. Application: automotive, food & beverage, textiles, and packaging lines. Industry fit: Tailored for food & beverage, material handling, and textile sectors, delivering scalable performance and long-term reliability. Business impact: improves OEE and delivers predictable total cost of ownership in evolving automation environments.
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FAQs
The ACS380-042S-09A4 is designed for straightforward installation alongside existing PLCs. Begin by confirming the machine’s voltage and motor ratings, connect to the control network via PROFINET, and enable PROFIsafe for safety integration. Use adaptive programming to align drive torque profiles with your process, and verify wiring with ABB’s commissioning tools to minimize downtime. Compatibility with common PLC brands ensures minimal rework and faster production ramp-up.
Key specs include a 4 kW output power rating and a current of 9.4 A. The device operates as a LV AC machinery drive module intended for 3-phase systems, offering precise speed control and smooth torque delivery. Its safety feature set includes PROFIsafe over PROFINET integration, enabling safer machine operation without extensive external safety circuits.
Yes. The ACS380-042S-09A4 is well-suited for conveyors, mixers, extruders, and textile machinery, including lines in food & beverage and material handling. Its adaptability and safety integration support complex production lines, while its programmable logic enables process-specific sequencing. This makes it a strong fit for industries requiring reliable speed control and quick scalability.
The drive includes integrated safety features via PROFIsafe over PROFINET, enabling safe motor stop signals and safer machine operation within automation networks. While explicit standards (CE, SIL, IP) depend on regional certifications, PROFIsafe integration supports industry-aligned safety architectures and simplifies compliance during system integration and machine safety audits.
Expect reduced commissioning time due to adaptive programming and easier system diagnostics, which lowers engineering costs. The integrated safety features reduce wiring and potential fault points, improving uptime. Over the equipment’s life, this translates to higher OEE, lower energy waste with 4 kW drives, and a predictable total cost of ownership in automation-heavy facilities.