ABB ACS380-042S-25A0-4 Motors & Drives - PROFIsafe PROFINET
Part Number: 3ABD00045155
Quick Summary
The ABB ACS380-042S-25A0-4 machinery drive module optimizes LV AC motor control for manufacturing lines and automation systems. Engineers often struggle to harmonize drive performance with safety integration and programming flexibility across varying machines. This drive offers integrated functional safety features and PROFIsafe over PROFINET, enabling safer stops and streamlined communication within a single device. Its adaptive programming capability supports custom machine functions while preserving standardization across lines, reducing engineering time. By combining robust control with easy software customization, it delivers measurable business value through improved uptime, reduced wiring, and safer operation in industries such as food and beverage, material handling, and textiles.
Product Information
Extended Description
3ABD00045155 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature → Business Impact → Application: The ACS380-042S-25A0-4 provides integrated functional safety features that enable inclusion in the machine safety system via PROFIsafe over PROFINET, reducing risk and simplifying compliance in automated lines. This translates to safer, faster commissioning and fewer external safety modules for complex conveyors or mixers used in manufacturing environments. Feature → Business Impact → Application: Adaptive programming support allows on-site customization of motion profiles and control logic, shrinking development time and enabling rapid deployment across different line configurations such as extrusion, textile machinery, and EOT crane systems. Feature → Business Impact → Application: 11 kW nominal power and 25 A current handling deliver precise torque control for diverse loads, increasing process stability and energy efficiency on mixers, conveyors, and extruders. Feature → Business Impact → Application: Seamless integration with existing automation ecosystems under PROFINET simplifies wiring and reduces installation costs, making it ideal for upgrading aging drives on packaging lines or material handling setups. Feature → Business Impact → Application: The compact LV AC machinery drive module supports easy software updates and scalable architecture, supporting future line expansions in food, textile, and logistics sectors. Feature → Business Impact → Application: Safety and performance are maintained under dynamic load changes, addressing objections about safety-compromising overrides by providing reliable automatic stop and fault handling in automation systems.
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FAQs
Installation starts with confirming the drive’s compatibility with your PLC protocol and PROFINET network. Connect the ACS380 to the controller, configure PROFIsafe parameters, and set up safe torque areas if applicable. Use adaptive programming to tailor motion profiles and test safety interlocks in a controlled commissioning sequence to minimize downtime.
The device is a low-voltage AC machinery drive rated at 11 kW with a maximum current of 25 A. It supports precise torque control and scalable speed profiles, enabling smooth acceleration and deceleration for conveyors, mixers, and extrusion equipment while maintaining energy efficiency and controlled motor dynamics.
Yes. The ACS380 is designed to integrate with automation systems common in food & beverage, material handling, and textile industries. Its adaptive programming and safe operation through PROFIsafe over PROFINET help meet industry-specific control requirements, improve process stability, and reduce risk during high-duty-cycle production runs.
The drive includes integrated functional safety features that enable safe stops and safe state transitions via PROFIsafe over PROFINET. This supports safer machine operation within automation ecosystems and helps align with industry safety practices for complex machines, reducing dependency on external safety modules.
By consolidating drive control, safety communication, and adaptive programming in one module, maintenance complexity decreases and commissioning times shorten. The result is lower installation labor, reduced wiring, fewer spare parts, and improved uptime, delivering a favorable return on investment through higher productivity and safer operations.