ABB ACS380-040S-09A8-1 Drive Module - PROFIsafe
Part Number: 3ABD00045161
Quick Summary
ABB ACS380-040S-09A8-1 drive module controls LV AC motors for machinery automation. Engineers often struggle with safely integrating drive control and tuning performance while keeping the footprint small. The module’s built-in functional safety via PROFIsafe over PROFINET enables safe-stop sequences and streamlined safety-system integration without adding complex external hardware. In addition, its adaptive programming capability lets you tailor control strategies to exact process needs, reducing mismatch between line requirements and drive performance. Designed for industries such as food and beverage, material handling, and textiles, it supports mixers, conveyors, EOT cranes, extruders, and textile machinery. This combination delivers faster commissioning, improved line uptime, and a predictable total cost of ownership, with strong compatibility across ABB’s ACS380 portfolio.
Product Information
Extended Description
3ABD00045161 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
2.2 kW power rating with a 9.8 A current delivers precise torque control in a compact footprint, enabling streamlined installation on conveyors and mixers. That compact footprint reduces panel space and simplifies wiring, cutting installation time and upfront capital. Integrated PROFIsafe over PROFINET provides built-in functional safety, reducing reliance on external safety PLCs and enabling safer machine operation across packaging lines, EOT crane systems, and extruders. Adaptive programming supports application-specific motion and logic, accelerating commissioning and reducing engineering costs. Seamless integration with ABB's ACS380 family and standard automation architectures simplifies maintenance, diagnostics, and future upgrades. Industry context and user experiences show improved uptime, energy efficiency, and predictable ROI when using the ACS380 drive module for textile machinery, food and beverage processing, and material handling.
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FAQs
Begin with mounting the drive in a clean, accessible panel and connect power, motor, and network lines according to ABB’s installation guide. Configure PROFINET and PROFIsafe in the controller, assign the device with a unique IP, then load the Adaptive Programming library for the conveyor profile. Verify motor direction, acceleration, and torque limits during commissioning to minimize runtime adjustments.
The drive provides 2.2 kW of output power and draws 9.8 A at rated load. It is a low-voltage AC machinery drive designed for integration with PROFINET networks and PROFIsafe safety signaling. It supports integration with mixers, conveyors, EOT cranes, extruders, and textile machinery within ABB’s ACS380 family, enabling consistent control across multiple machines.
Yes. The ACS380-040S-09A8-1 is designed for industrial environments including food and beverage packaging lines. Its compact form factor, robust safety features via PROFIsafe over PROFINET, and programmable control strategies help maintain hygienic, reliable operation while simplifying line safety integration and reducing downtime.
The drive includes integrated functional safety through PROFIsafe over PROFINET, enabling safe-stop and other safety-related behavior without external safety PLCs. This supports inline safety architecture, improves regulatory compliance, and reduces panel complexity while maintaining high uptime for critical applications such as conveyors and textile equipment.
Expect reduced commissioning time due to adaptive programming and standardized ABB libraries, plus lower maintenance costs from integrated safety features and fewer external components. The device’s compatibility with existing ACS380 platforms simplifies upgrades and diagnostics, delivering a more predictable total cost of ownership and quicker payback on mid-range automation projects.