ABB ACS380-042S-04A8-1 Machinery Drive Module - PROFIsafe over PROFINET
Part Number: 3ABD00045165
Quick Summary
The ABB ACS380-042S-04A8-1 machinery drive module delivers precise motor control for conveyors, mixers, and textile machinery. Engineers often struggle to integrate drives into existing automation stacks while meeting safety and programming deadlines. The unit includes integrated functional safety features and PROFIsafe over PROFINET, aligning with industry safety expectations and common certifications such as CE conformity, SIL/PL considerations, and IP-rated enclosures. Adaptive programming and straightforward commissioning reduce engineering time and changeover costs, while delivering reliable performance across varying loads. Designed for industries like food & beverage, material handling, and textiles, it supports scalable control and faster time to value for machine builders and operators.
Product Information
Extended Description
3ABD00045165 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature PROFIsafe over PROFINET integration → Business Impact Eliminates the need for separate external safety PLCs and reduces safety-system complexity, enabling safer machine operation and faster commissioning. Application Conveyors, mixers, and textile machinery benefit from streamlined safety architecture and reduced wiring, improving uptime and reliability. Feature Adaptive programming and easy customization → Business Impact Cuts engineering time and reduces validation risk by allowing on-device adaptation to specific processes. Application Ideal for packaging lines, extruders, and textile equipment where process variability is common and fast changeovers are critical. Feature Integrated safety features for machine safety → Business Impact Provides safer stopping and emergency response within the drive, lowering risk and simplifying compliance audits. Application Suitable for EOT cranes, tower cranes, and high-throughput conveyors where robust safety control is essential. Feature Industry-fit rating and compatibility → Business Impact Delivers dependable operation in food & beverage, material handling, and textiles with proven control of low- to mid-power loads. Application Supports mixers, conveyors, and textile machinery across harsh production environments. Feature Easy integration with automation systems → Business Impact Reduces wiring, commissioning time, and integration effort for machine builders, accelerating time-to-market. Application Flexible deployment on new lines or machine modernization projects. Feature 0.75 kW, 4.8 A specification compatibility → Business Impact Enables precise sizing for compact machines, improving energy efficiency and system responsiveness. Application Particularly relevant for mid-size conveyors, mixers, and textile equipment workloads.
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FAQs
Begin with verifying the ACS380-042S-04A8-1 model number and wiring diagram from ABB documentation. Use PROFINET networking to connect the drive to the automation PLC, enabling PROFIsafe integration. Configure safety-rated inputs/outputs, set motor parameters, and enable adaptive programming features. Check for firmware compatibility with your controller and conduct a factory acceptance test to validate safe stop behavior and fault handling.
Key specs include a 0.75 kW (output) and 4.8 A (rated current) LV AC drive module designed for mid-power applications. The unit supports adaptive programming and has integrated functional safety features via PROFIsafe over PROFINET. It is suitable for conveyors, mixers, and textile machinery, with scalable performance across variable load profiles and duty cycles typical in manufacturing environments.
Yes, the ACS380-042S-04A8-1 is well-suited for food & beverage, material handling, and textile environments. Its flexible programming, safety features, and integration with PROFINET enable reliable control of mixers, conveyors, EOT tower cranes, extruders, and textile equipment. Industry-focused features help maintain product quality while meeting production pace and sanitation requirements.
Cross-check certifications relevant to your region, including CE conformity for electrical safety and electrical equipment compliance. Consider SIL/PL readiness and IP-rated enclosures as part of your factory safety assessment. While the data highlights functional safety features and PROFIsafe support, confirm the exact regional certifications with your ABB distributor or integrator to meet local regulatory requirements.
The drive reduces commissioning time through adaptive programming and simplifies safety integration with PROFIsafe over PROFINET, cutting engineering costs and downtime. In operation, the integration lowers wiring complexity and maintenance overhead, while providing precise motor control for energy efficiency. Over time, these benefits translate into faster line upgrades, reduced spare parts inventory, and improved throughput.