ABB ACS380-040S-045A-4 Machinery Drive - PROFIsafe over PROFINET
Part Number: 3ABD00046106
Quick Summary
ABB ACS380-040S-045A-4 machinery drive module powers automation in food and beverage, material handling, and textile applications. Engineers often struggle with integrating drives into existing control systems while meeting safety and performance targets. It provides integrated functional safety features with PROFIsafe over PROFINET, CE-compliant design, and robust environmental protection to help you meet stringent standards in harsh production environments. By combining easy software customization with strong network compatibility, this drive reduces engineering time, accelerates commissioning, and lowers lifecycle costs for manufacturers pursuing continuous improvement.
Product Information
Extended Description
3ABD00046106 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: Integrated safety and network safety integration using PROFIsafe over PROFINET. Business Impact: Enables safe motor stopping and safer machine operation, reducing risk and accelerating regulatory compliance across automated lines. Application: Conveyor systems and mixers in manufacturing where safety interlocks must be tightly coordinated with control logic. Feature: Adaptive programming and software customization. Business Impact: Tailor drive performance to niche processes without extensive rewrites, cutting commissioning time and sparing engineering resources. Application: Textile machinery and extruders that require precise torque profiles and adaptive control. Feature: Easy integration with existing automation networks. Business Impact: Streamlined wiring, faster diagnosis, and robust interoperability with PLCs and HMIs, improving uptime and maintenance planning. Application: EOT and tower cranes, material handling equipment, and packaging lines. Feature: Robust environmental suitability. Business Impact: Resilient operation in demanding settings with protection features that extend service life and reduce replacement cycles. Application: Food processing and other hygiene-sensitive environments where cleanability and reliability matter.
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FAQs
The ACS380-040S-045A-4 is designed for LV AC machinery drive integration and supports PROFINET network communication with PROFIsafe safety. Ensure the control system can handle PROFIsafe signals and that wiring conformities follow ABB installation guidelines. Use ABB’s configuration software to map I/O, align safety inputs/outputs, and validate safety parameters during commissioning to minimize commissioning risk and maximize uptime.
PROFIsafe over PROFINET enables safe communication between the drive and the controller, ensuring safe stop, safe direction, and fault handling within the machine safety system. In the ACS380-040S-045A-4, this integration reduces risk by coordinating drive behavior with other safety devices, improves regulatory compliance, and simplifies safe commissioning across complex lines such as conveyors, mixers, and cranes.
Yes. The ACS380-040S-045A-4 is pitched for such use cases, delivering reliable torque control and smooth acceleration/deceleration for conveyors and mixers. Its safety integration helps protect operators, while adaptive programming allows process-specific tuning. Its network compatibility supports seamless integration with plant-wide control systems, supporting consistent performance under varying load profiles common in food and beverage production.
Expect functional safety features with PROFIsafe over PROFINET for safe machine operation, and CE-type compliance for European markets. While IP and SIL ratings depend on installation and enclosure choices, you should verify your application’s environmental protection requirements and ensure that the drive is installed in a compliant enclosure with appropriate ingress protection and safety-rated wiring per local regulations.
The ACS380-040S-045A-4 supports adaptive programming to reduce engineering time, integrated safety to cut risk-related downtime, and PROFINET connectivity for faster diagnostics. These features collectively shorten commissioning, improve uptime, and lower total cost of ownership by reducing manual tuning and enabling predictive maintenance through consistent performance monitoring across lines such as textiles and material handling.