ABB ACS380-042S-050A-4 Machinery Drive Module - PROFIsafe
Part Number: 3ABD00046111
Quick Summary
ABB ACS380-042S-050A-4 Machinery Drive Module provides precise LV AC motor control for packaging and material handling. Engineers often face safety integration and tuning bottlenecks, but this drive combines built-in functional safety features with adaptive programming to shorten commissioning and reduce custom software work. The solution supports integration into machine safety systems via PROFIsafe over PROFINET, enabling safe stop and restart while maintaining high uptime. It is designed for industries such as food and beverage, conveyors, EOT cranes, mixers, extruders, and textile machinery, delivering energy-efficient operation and easy diagnostics. For OEMs and maintenance teams, this translates into lower lifecycle costs and improved productivity across automation investments.
Product Information
Extended Description
3ABD00046111 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature integrated functional safety via PROFIsafe over PROFINET → Business impact safer machine operation and easier safety compliance → Application packaging lines, conveyors, and material handling; Feature 22 kW LV AC drive with current rating of 50 A → Business impact supports high-torque loads with energy-efficient operation → Application mixers, extruders, and textile machinery; Feature adaptive programming for rapid customization → Business impact reduces engineering time and speeds deployment → Application tailored process control in diverse production lines; Feature compatibility with automation systems and straightforward installation → Business impact faster commissioning, reduced wiring complexity, and lower downtime → Application OEM integrations across factories; Feature built-in diagnostics and remote monitoring capabilities → Business impact improved maintenance planning and reduced unscheduled outages → Application continuous production environments such as food, beverage, and logistics stations.
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FAQs
The ACS380-042S-050A-4 is designed for straightforward integration with PROFINET networks. Ensure compatible PROFINETIO controllers are configured, connect the drive via standard fieldbus cabling, and enable PROFIsafe communication where safety-critical signals are required. ABB documentation provides a step-by-step commissioning checklist, including safety parameterization, network topology recommendations, and testing procedures to validate safe stop and restart sequences without disrupting production.
At 22 kW and 50 A, the ACS380 delivers robust torque and smooth speed control suitable for conveyors and mixers. Expect reliable motor ramping, adjustable acceleration/deceleration profiles, and regenerative braking options to manage load changes. The drive supports adaptive programming to tailor control loops to specific mechanical loads, improving energy efficiency and reducing wear on mechanical components.
Yes. The drive’s LV AC architecture and 22 kW capacity make it appropriate for conveyors, mixers, extruders, and textile machinery. Its safety integration via PROFIsafe over PROFINET supports machine-wide safety schemes, while its adaptive programming enables process-specific tuning. This combination helps packaging and textile applications achieve higher throughput with consistent quality and safer operation.
The ACS380 includes integrated functional safety features that enable its use as part of a machine safety system through PROFIsafe over PROFINET. This capability supports safer stoppage and restart aligned with modern industrial safety practices. While exact certification labels are not listed here, the safety-centric design provides robust protection for critical operations in high-demand environments.
Deploying the ACS380-042S-050A-4 typically lowers lifecycle costs through reduced commissioning time, simplified programming via adaptive software, and improved equipment uptime thanks to integrated safety features. The drive’s diagnostics and remote monitoring also enable proactive maintenance, limiting unplanned outages and extending motor and drive life. In practice, users often see faster time-to-value and predictable performance across multiple production lines.