ABB ACS380-040C-02A6-4+K492+L535 Machinery Drive - PROFIsafe
Part Number: 3ABD00048110
Quick Summary
ACS380 machinery drive is a precision motor control solution for automated machines across manufacturing lines. Engineers often struggle with integrating safety features and tuning performance without causing downtime. This drive offers integrated functional safety features that connect to PROFINET via PROFIsafe, streamlining safety integration on the shop floor. Certification and enclosure considerations vary by region, and IP ratings depend on the chosen housing. Customers in food and beverage, material handling, and textile sectors benefit from reliable torque control and energy-efficient operation. By reducing integration time and enabling fast parameter tuning, the ACS380 translates to lower total cost of ownership. It also supports adaptive programming to tailor performance to specific processes, delivering measurable business value.
Product Information
Extended Description
3ABD00048110 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Integrated safety features enable PROFIsafe over PROFINET, bridging motion control with machine safety, reducing external wiring and simplifying safety validation for conveyors, mixers, and EOT cranes. Adaptive programming allows on-site tuning to match unique process curves, cutting changeover times and boosting throughput in textile machinery and extrusion lines. The compact form factor and straightforward installation minimize cabinet space and wiring complexity, accelerating commissioning and reducing installation labor costs for material handling systems. A robust 0.75 kW, 2.6 A power profile delivers reliable torque with energy-efficient operation, supporting predictable performance in packaging lines and bottling conveyors. Compatibility with ABB and third-party controllers ensures seamless integration into existing automation ecosystems, while built-in safety capabilities help meet regulatory requirements without overhauling control architectures. Real-world deployments show faster starts, improved uptime, and lower maintenance overhead in demanding industrial environments.
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FAQs
Installation involves mounting the unit in a suitable enclosure, wiring the power and motor connections according to the ACS380 guidelines, and connecting PROFINET for control and safety communication. Use the adaptive programming tools to set speed and torque profiles for conveyors or mixers, and validate PROFIsafe wiring to ensure safe stop and safe operation. The process is streamlined when integrated with existing ABB or third-party PLCs, reducing commissioning time and minimizing downtime.
With a 0.75 kW rating and 2.6 A current, the ACS380 provides reliable torque for moderate-load applications such as conveyors and mixers. Expect smooth acceleration, stable speed regulation, and efficient energy use due to optimized motor control. Adaptive programming allows you to tune response for different materials and process speeds, improving overall line throughput and reducing wear on drive and motor components.
Yes. The ACS380 integrates safety features that enable PROFIsafe over PROFINET, allowing safe stopping and monitored operation within the machine safety system. This simplifies compliance for safety-related sections of a line and reduces the need for external safety relays. For critical applications, ensure proper safety engineering review and region-specific standards alignment during deployment.
Industries such as food and beverage, material handling, and textile gain from precise motion control, reliable torque, and easy integration with conveyors, mixers, extruders, and textile equipment. The drive’s adaptive programming and compact footprint support fast line modernization, reduced installation time, and better integration with existing automation software, all contributing to lower total cost of ownership.
ROI improves through faster commissioning, reduced wiring complexity, and simplified safety integration, all shortening time-to-production. Maintenance benefits include fewer external safety devices, better diagnostics, and tighter control over motor performance. Energy efficiency from optimized torque/speed control also contributes to ongoing operating cost reductions over the machine’s lifecycle.