ABB ACS380-040C-04A0-4+K492+L515+L535 Machinery Drive Module - PROFIsafe over PROFINET
Part Number: 3ABD00048126
Quick Summary
The ACS380 machinery drive module provides precise motor control for automated machines in food, beverage, and textile industries. Installation and integration challenges often delay start-up, increase risk, and raise maintenance costs. Key certifications and standards addressed include functional safety capabilities with PROFIsafe over PROFINET, and common industry compliances such as CE conformity and protective IP-rated considerations in suitable variants. For end users, this module delivers reliable machine safety, straightforward software customization, and seamless automation-system integration, delivering measurable business value through improved uptime, energy efficiency, and reduced commissioning time. Design engineers gain a familiar ABB interface, fast parameterization, and scalable options that protect capital investments while simplifying compliance documentation.
Product Information
Extended Description
3ABD00048126 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature one: Integrated safety and communication. This drive supports PROFIsafe over PROFINET, enabling safe-stop and safe-motion within the machine safety system, reducing external safety-relay needs and downtime. Application: conveyors, mixers, extruders; Impact: safer operations with shorter downtime and lower wiring costs. Feature two: Adaptive programming and software customization. With adaptive programming, you can tailor motion profiles to your specific process, enabling faster commissioning and tighter process control, reducing scrap and energy use. Application: textile machinery and packaging lines; Impact: higher first-run quality and lower energy consumption. Feature three: Compact LV drive with 1.5 kW rating and 4 A current. Benefit: space-saving panel layouts, simplified cooling, and easier installation, leading to lower enclosure costs. Application: small to mid-size machines such as mixers and small conveyors; Impact: reduced hardware footprint and lower total cost of ownership. Feature four: Flexible variants and seamless integration. The ACS380 family supports multiple variants and straightforward PROFINET connectivity, ensuring quick deployment and scalable control across plant lines. Application: EOT cranes and material-handling systems; Impact: faster rollout and easier upgrades. Feature five: Diagnostics and reliability. Built-in diagnostics improve fault detection and preventive maintenance, reducing unplanned downtime and extending motor life. Application: any continuous production line; Impact: predictable maintenance and improved OEE.
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FAQs
Plan for adequate panel space and proper enclosure cooling for a 1.5 kW drive drawing 4 A. Connect PROFINET for control and incorporate PROFIsafe over PROFINET wiring for safe-stop integration. Align motor parameters with the 4 A rating and use adaptive programming to tailor speed and torque to the conveyor or mixer.
PROFIsafe over PROFINET enables safe-stop and safe-motion within the machine safety system, reducing external safety relays and improving downtime. It provides rapid fault signaling, diagnostics, and predictable control performance, allowing safer commissioning and easier compliance with safety requirements.
Yes. This ACS380 variant is well-suited for mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. Its integrated safety features and adaptive programming help maintain precise process control, while PROFINET connectivity supports synchronized automation across food, packaging lines, and textile processing.
The drive incorporates functional safety features via PROFIsafe over PROFINET and is designed for integration into CE-conscious environments. In practice, verify the exact model version for certified ratings, as ABB typically aligns with CE conformity and safety standards, while IP protection levels depend on enclosure and variant configuration.
Take advantage of built-in diagnostics to monitor motor current, temperature, and fault codes, enabling preventive maintenance and reduced downtime. Expect improved energy efficiency and easier commissioning through adaptive programming, leading to faster project ROI and lower total cost of ownership over the machine life cycle.