ABB ACS380-040C-25A0-4+K492+L515+L535 Drive - PROFIsafe
Part Number: 3ABD00048132
Quick Summary
ABB ACS380-040C-25A0-4+K492+L515+L535 is a LV AC machinery drive that optimizes conveyors and mixers in manufacturing. Engineers often struggle to integrate drives into complex automation layouts while meeting speed, safety, and reliability requirements. Designed for CE marking and safety-system compatibility via PROFIsafe over PROFINET, it supports SIL-based workflows and robust machine integration. Adaptive programming and easy commissioning help reduce startup time and enable rapid ROI across packaging, material handling, and textile lines. This combination delivers tangible business value by shortening project timelines, improving safety compliance, and increasing line uptime in harsh industrial environments.
Product Information
Extended Description
3ABD00048132 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: PROFIsafe over PROFINET enables safety-critical communication between the ACS380 drive and the PLC. This architecture reduces wiring complexity and shortens safety validation cycles by providing safe-stop and safe-speed commands directly through the network. The business impact is higher line uptime, fewer external safety relays, and a simpler commissioning process for packaging lines, conveyors, mixers, and textile equipment. In practice, this means faster changeovers and more predictable safety responses, which lowers risk and improves overall equipment effectiveness (OEE). Feature: Adaptive programming and straightforward software configuration let engineers tailor control logic without specialist consultants. This reduces commissioning time, accelerates validation, and yields tighter process control for critical applications such as mixers and extruders in food and beverage and textile manufacturing. The result is consistent product quality, reduced waste, and lower operating costs over the asset life. Feature: 11 kW power and 25 A current deliver robust torque and smooth speed control in a compact LV drive package. This enables energy-efficient operation and reliable startup across conveyors, EOT cranes, and material-handling lines. Compatibility with ABB’s broader automation ecosystem simplifies spare parts planning, simplifies maintenance routines, and minimizes total cost of ownership in multi-vendor environments. Feature: Integrated safety, adaptive programming, and easy installation support rapid deployment in demanding industries such as food & beverage, packaging, and textile machinery. The drive’s compact footprint and clear diagnostics help technicians diagnose faults quickly, reducing mean time to repair and maintaining production targets even during line transitions.
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FAQs
The ACS380 fits standard LV AC installations and supports PROFINET-based safety communication, simplifying integration with existing PLCs and control networks. Use the ABB commissioning tools to align PROFIsafe configurations, verify wiring diagrams, and validate safe-stop and safe-speed functions. In practice, this reduces wiring complexity and accelerates a smooth onboarding in packaging lines, conveyors, and textile machinery.
This model is a low-voltage AC drive rated for 11 kW of output power with a 25 A current rating. It supports integrated safety features via PROFIsafe over PROFINET and offers adaptive programming capabilities. These specs enable reliable torque delivery, smooth acceleration, and precise speed control in demanding conveyor, mixer, and extrusion applications.
Yes. The ACS380 series is designed for industries such as food and beverage, material handling, and textile machinery. Its safe operation through PROFIsafe, along with easy commissioning and programming, makes it well-suited for conveyors, mixers, extruders, and textile equipment where reliability and safety are critical.
The drive supports CE marking for European compliance and safety-system compatibility through PROFIsafe over PROFINET. While specific SIL or IP ratings are not stated in the data provided, the safety features enable alignment with SIL-based safety workflows and industry-standard safety practices, aiding regulatory readiness in controlled environments.
ROI improves through reduced commissioning time, lower wiring and safety-system complexity, and potential energy savings from optimized motor control. Maintenance benefits include clearer diagnostics, fewer external safety relays, and faster fault isolation thanks to integrated safety features and adaptive programming, translating to shorter downtime and improved OEE across manufacturing lines.