ABB ACS380-040C-050A-4+K492+L515+L535 Drive - PROFIsafe
Part Number: 3ABD00048136
Quick Summary
ACS380 drive is a compact LV AC machinery drive module for machines like conveyors and mixers. In practice, engineers often struggle to add robust safety features and tune control logic without compromising uptime. The device is CE-certified and supports PROFIsafe over PROFINET, enabling safe-stop functionality within the machine safety system. Its integrated safety features help reduce external safety relays and simplify risk assessments. Adaptive programming lets you tailor performance to exact application needs, while straightforward integration with existing automation networks speeds deployment. This combination delivers lower total cost of ownership and higher throughput for industries such as food and beverage, material handling, and textiles, aligning with lean manufacturing goals and regulatory expectations.
Product Information
Extended Description
3ABD00048136 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: PROFIsafe over PROFINET integration provides built-in safe-stop and safety logic. Business Impact: Reduces external safety relays, shortens safety-related commissioning, and improves risk management. Application: Conveyor lines, mixers, and textile machinery where safety-critical control is essential. Feature: Adaptive programming capabilities allow on-site customization without external software. Business Impact: Speeds commissioning, reduces changeover times, and optimizes energy use. Application: Textile processes and packaging lines requiring process-specific control loops. Feature: 22 kW, 50 A power rating ensures adequate torque for mid-to-high load scenarios. Business Impact: Improves line throughput and reduces gearratcheting or motor stalls. Application: EOT and tower cranes, extruders, and high-demand conveyors. Feature: Compatibility with ABB drive ecosystems enables smoother upgrade paths. Business Impact: Lower total cost of ownership through modular expansion and unified diagnostics. Application: Food & beverage lines and material handling systems upgrading existing equipment. Feature: Integrated software flexibility supports machine developers with faster time-to-value. Business Impact: Accelerates validation cycles, simplifies regulatory compliance, and boosts uptime. Application: Any automated line in process industries needing reliable, tuneable speed control.
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FAQs
Installation with a PROFINET network involves integrating the drive into the existing Ethernet-based control topology, configuring the PROFINET IO interface for device name and IP address, and mapping drive parameters to the machine controller. Ensure proper earthing and shielded cabling, enable PROFIsafe channels for safety-critical points, and verify network latency to meet real-time control requirements. ABB documentation provides recommended wiring diagrams and parameter templates to streamline setup and commissioning.
The drive provides 22 kW of power and up to 50 A current capacity, suitable for mid- to high-load machinery. It is well-suited for conveyors, mixers, EOT/tower cranes, extruders, and textile machinery where precise speed control and safety integration are essential. The adaptive programming feature helps tune the drive for specific processes, improving efficiency and reducing cycle times in production lines.
Yes. The ACS380 variant is designed for diverse automation environments, including textile machinery and food & beverage lines. Its PROFIsafe over PROFINET integration enables safe operation within machine safety systems, while adaptive programming supports process-specific control. These capabilities help meet industry-specific requirements, reduce integration effort, and maintain consistent product quality across demanding textile processes and handling lines.
The ACS380 drive is CE-certified and supports PROFIsafe over PROFINET for integrated safety in automation systems. This combination helps meet regulatory safety requirements and simplifies machine risk assessments by providing built-in safe-stop and safety-related control logic. Always confirm local regulatory needs and ensure proper installation practices align with CE declarations and the safety system design.
Adopting the ACS380 drive can reduce downtime through integrated safety features and adaptive programming that lowers commissioning time. Energy efficiency improvements from precise motor control, combined with fewer external safety relays, contribute to lower ownership costs. The predictable performance and streamlined diagnostics support proactive maintenance, reducing unplanned outages and extending line uptime in manufacturing environments.