ABB 3ABD00048150 ACS380 Machinery Drive - PROFIsafe
Part Number: 3ABD00048150
Quick Summary
ACS380 machinery drive from ABB delivers precise motor control for industrial machines in packaging, food & beverage, and textiles. Engineers often struggle with integrating safety, scalability, and programming across varied control platforms. The unit includes integrated functional safety features via PROFIsafe over PROFINET, aligning with SIL concepts, and supports adaptive programming for site-specific needs. By offering seamless compatibility with automation systems and a modular drive platform, it accelerates time-to-market and reduces commissioning costs for manufacturers. Real-world applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery, making this drive a practical choice for modern factories.
Product Information
Extended Description
3ABD00048150 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: Integrated functional safety features via PROFIsafe over PROFINET. Benefit: Enables safe motor control within the machine safety system, reducing risk and simplifying compliance workflows. Application: Conveyor lines and material handling systems where safety interlocks must be tightly integrated with drive operation. Feature: Adaptive programming support. Benefit: Allows on-site customization of control logic to precisely match unique process requirements, shortening development cycles and lowering maintenance costs. Application: Textile machinery and extruder processes where precise speed and torque profiles improve yield. Feature: Seamless automation-system compatibility. Benefit: Quick integration with existing PLCs and network infrastructure minimizes wiring changes and project timelines. Application: Food & beverage packaging lines and textile production in factories with established PROFINET networks. Feature: 22 kW / 50 A LV AC drive module. Benefit: Delivers robust mid-range performance for demanding machines while maintaining energy efficiency and compact footprint. Application: Mixers, conveyors, and EOT/tower cranes where reliable motor control is critical. Feature: Modular variants and straightforward installation. Benefit: Reduces downtime during upgrades and provides scalable options to fit evolving production needs. Application: New line builds and retrofits in material handling and textile sectors. Industry context and insights: In modern factories, integrating safety, control, and diagnostics at the drive level simplifies compliance, supports predictive maintenance, and speeds commissioning, translating into tangible ROI through reduced downtime and longer asset life.
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FAQs
The ACS380 3ABD00048150 is designed for straightforward integration into PROFINET networks. Begin with confirming motor and power wiring per the 22 kW/50 A rating, then configure PROFIsafe via the PROFINET IO runtime. Utilize adaptive programming to map I/O and safety logic to your PLC, ensuring proper stopping and speed control within the machine safety system. This approach minimizes cross-vendor interface issues and reduces commissioning time on conveyors and mixers.
Key specs include a 22 kW rated power and 50 A current capacity, suitable for mid-size machines like mixers, conveyors, and extruders. Efficiency gains come from optimized acceleration ramps, sensorless or encoder-based speed control, and adaptive programming to tailor torque responses. To maximize efficiency, implement energy-saving profiles during low-load periods and utilize closed-loop control where precise speed is critical, reducing heat and consumer energy costs.
Yes. The ACS380 is well-suited for conveyors, mixers, EOT/tower cranes, extruders, and textile machinery thanks to its modular LV AC drive design, adaptive programming, and robust safety features. Its integration with PROFINET and PROFIsafe supports reliable motor control in production lines, while its configurability allows you to fine-tune speed curves, torque limits, and fault handling for textile winding or fabric processing.
PROFIsafe over PROFINET enables functional safety integration aligned with common industrial safety concepts, simplifying compliance with SIL-related safety requirements when used as part of a broader safety system. While the drive itself is designed for safe integration, actual certification status depends on the overall machine configuration and the safety architecture implemented by the end user. Always ensure system-level compliance with IEC 62061 or ISO 13849-1 as applicable.
Adopting the ACS380 offers predictable maintenance via built-in diagnostics and remote access options, enabling proactive fault detection and reduced unplanned downtime. ROI benefits stem from faster commissioning, fewer interface issues with PROFINET networks, and shorter time-to-market for line upgrades. The adaptable programming capability also lowers long-term engineering costs by enabling in-situ process tuning without hardware changes.