ABB 3ABD00048155 ACS380 - PROFIsafe over PROFINET
Part Number: 3ABD00048155
Quick Summary
ABB 3ABD00048155 ACS380 machinery drive module provides efficient LV AC motor control for packaging and material handling lines. Engineers often wrestle with integrating drives into existing safety systems while maintaining reliable start-up and consistent speed control across variable loads. The drive supports PROFIsafe over PROFINET for safe machine stoppage and enables adaptive programming to tailor performance for mixers, conveyors, EOT cranes, extruders, and textile machinery. This combination reduces commissioning time, minimizes downtime, and supports scalable automation architectures, delivering predictable performance and easier maintenance for modern production lines. With ABB service support and a compact footprint, the solution also simplifies panel design and installation.
Product Information
Extended Description
3ABD00048155 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Integrated LV AC machinery drive module streamlines power and control wiring, reducing panel space and simplifying installation. The compact design minimizes cabling complexity while preserving precise motor control for conveyors and mixers, delivering faster commissioning and improved reliability across packaging lines and material handling systems. PROFIsafe over PROFINET delivers safety integration directly within the drive, enabling safe stopping, risk reduction, and easier validation of machine safety circuits. This reduces the need for external safety relays and simplifies compliance for packaging lines, textile machines, and other safety-critical equipment while maintaining fast response times. Adaptive programming lets engineers tailor drive behavior to the exact process, reducing cycle times and energy waste. By optimizing speed profiles for extruders, mixers, and conveyors, facilities can achieve smoother starts, reduced mechanical wear, and lower energy bills, especially in high-throughput operations like food and beverage lines. Broad compatibility and installation advantages come from ABB's ACS380 family, enabling easier integration with existing automation architectures and PLCs. The drive supports standard fieldbus interfaces and can replace multiple single-function drives, lowering total cost of ownership and simplifying maintenance routines in textile mills and material-handling facilities. Addressing common concerns, the integrated safety features and flexible programming help avoid over-sizing drives, prevent underspecification, and support scalable projects. Inline diagnostics and software tools speed up commissioning, while robust construction and safety features improve uptime in demanding environments such as warehouses and manufacturing floors.
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FAQs
Installing the ABB 3ABD00048155 ACS380 in an existing line is straightforward with a compact panel footprint and standard fieldbus interfaces. Ensure the supply voltage matches the drive’s LV rating and connect to a compatible PLC or motion controller. Use ABB configuration tools to load parameters, validate safety logic, perform initial tuning, and verify motor protection settings.
PROFIsafe over PROFINET provides safety-rated communication between the drive and the automation system, enabling safe stop, safe torque off, and monitored stops as required. It reduces the need for external safety relays and simplifies safety validation across lines. After installation, perform functional safety checks per your risk assessment to ensure compliant operation.
The ACS380-040C-05A6-4+K469+L515+L535 variant is well suited for material handling lines, mixers, conveyors, EOT/tower cranes, extruders, and textile machinery, including food and beverage workflows. It delivers precise speed control, repeatable performance under varying loads, and integrated safety features that support compliant operation in regulated environments.
Maintenance should include periodic software updates, parameter backups, and motor thermal checks. Inspect cabling for wear, verify safety interlocks function properly, and monitor for abnormal vibration or noise. Use ABB diagnostic tools for predictive maintenance, and keep firmware current to benefit from software enhancements and adaptive programming improvements that reduce downtime.
Adaptive programming lets you tailor drive behaviour to the exact production profile, reducing start-up times and energy waste. For textile and packaging lines, this means smoother acceleration, reduced mechanical stress, higher throughput, and improved ROI through lower scrap, fewer faults, and less unscheduled downtime.