ABB 3ABD00048160 ACS380 Machinery Drive Module - PROFIsafe over PROFINET
Part Number: 3ABD00048160
Quick Summary
ACS380 Machinery Drive Module from ABB provides precise motor control for industrial machinery, enabling smooth, repeatable performance across food and beverage lines, conveyors, mixers, and textile equipment. Engineers often face integration challenges, compatibility gaps with existing PLCs, and safety risks that hamper uptime. The drive features integrated functional safety capabilities and PROFIsafe over PROFINET, enabling safe-stop and safe-operation within the machine safety system, while adaptive programming lets you tailor behavior to each application. This combination reduces commissioning time, supports scalable applications, and lowers total cost of ownership for production environments.
Product Information
Extended Description
3ABD00048160 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Safety-first integration is enabled by PROFIsafe over PROFINET, delivering safe operation without adding separate controllers. The business impact is reduced risk, easier compliance, and a cleaner architecture that minimizes cabling and points of failure. In typical applications like conveyors and cranes, this directly translates to lower downtime and faster changeovers. Adaptive programming capability lets you tailor motion profiles to each machine, accelerating commissioning and enabling on-the-fly tuning for process shifts. The business impact is faster time-to-value and reduced engineering effort, with applications ranging from mixers to extruders benefiting from customized torque and speed curves. The 11 kW, 25 A LV drive delivers robust torque across load conditions, improving line throughput while maintaining energy efficiency and predictable motor behavior. This supports higher uptime and consistent product quality in textile and material-handling lines. Installation is streamlined through network compatibility with PROFINET, simplifying integration with existing automation architectures and reducing installation risk. Industry-wide compatibility supports scalable deployment across multiple lines, while adaptive programming minimizes rework during product mix changes, delivering lower total cost of ownership and easier maintenance for industrial facilities.
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FAQs
Begin with mounting the ACS380 drive in a clean, ventilated enclosure and connect the primary power supply to the LV input. Wire PROFINET for control and PROFIsafe integration, ensuring safety I/O is correctly mapped to the machine safety system. Configure adaptive programming to suit the application’s torque and speed requirements, then run a staged commissioning procedure to validate safety interlocks and fault handling before full production.
The drive delivers 11 kW of output power with a 25 A current rating, designed for LV AC systems. It supports adaptive software and safety features via PROFIsafe over PROFINET, enabling precise speed control, torque regulation, and safe-stop functionality. These specs support reliable operation in conveyors, mixers, and textile machinery while enabling efficient energy management.
Yes. The ACS380 machinery drive module provides smooth speed control, robust torque, and integrated safety for conveyor systems. With PROFIsafe over PROFINET, it simplifies safety integration into the machine safety system, reducing wiring complexity and commissioning time. Its adaptive programming helps tailor acceleration, deceleration, and stop behavior to minimize belt wear and optimize throughput.
PROFIsafe over PROFINET enables safe-stop, safe-operation, and fault-tault-tolerant communication between the drive and the control system. This reduces risk by ensuring the motor stops safely when required and that safety logic is integrated within the automation network. Combined with ABB’s functional safety features, it supports compliant, efficient, and safer machine operation across production lines.
The ACS380 reduces commissioning time through adaptive programming and simplifies integration with existing networks, lowering engineering effort. Its integrated safety features reduce risk and potential downtime, while consistent motor control improves process stability and product quality. Over time, energy efficiency gains and fewer safety-related wiring changes contribute to lower maintenance costs and a faster return on investment.