ABB ACS380-040C-032A-4 Machinery Drive - PROFIsafe
Part Number: 3ABD00048161
Quick Summary
ABB ACS380-040C-032A-4 Machinery Drive is a compact LV AC drive that controls motors in food, beverage, and material handling lines. Engineers often face integration challenges, from safety interlocks to adapting software for unique machinery. The ACS380’s integrated safety features and PROFIsafe over PROFINET help you safely stop the motor when required, while its adaptive programming lets you tailor performance to each application. This makes it easier to meet stringent industry requirements without sacrificing productivity. The drive supports scalable integration with existing automation networks, reducing commissioning time and maintenance overhead. By combining robust protection with easy software customization, it delivers measurable value for manufacturers pursuing greater uptime, improved quality, and lower total cost of ownership. With CE safety considerations and functional safety concepts, the solution aligns with common industrial standards, delivering business value through safer, more reliable operations.
Product Information
Extended Description
3ABD00048161 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature → Business Impact → Application: Integrated PROFIsafe over PROFINET enables safe motor stop and coordinated machine safety without complex external wiring, reducing risk while preserving throughput on conveyors, EOT cranes, and textile machines. This translates to lower downtime and easier compliance with safety standards, allowing manufacturers to achieve faster time-to-market for new line configurations. Feature → Business Impact → Application: Adaptive programming supports custom control strategies, allowing engineers to tune speed, torque, and ramp profiles to match process requirements. The result is improved process stability, energy efficiency, and reduced wear on drives and motors, benefiting mixers, extruders, and material handling equipment. Feature → Business Impact → Application: 15 kW, 32 A capability provides robust mid-range performance for demanding loads, enabling reliable operation of industrial machines such as mixers, conveyors, and textile machinery, while maintaining compact footprint and ease of installation. Feature → Business Impact → Application: Integrated safety features simplify installation and maintenance by consolidating safety logic in a single drive, which lowers commissioning time and reduces the need for separate safety relays, particularly in multi-machine lines. Feature → Business Impact → Application: Easy network integration with PROFINET ensures compatibility with existing automation infrastructure, enabling scalable expansions and future-proofing of production lines in food and beverage, textiles, and packaging. Feature → Business Impact → Application: Modular variants and straightforward fault diagnostics shorten service intervals and improve maintenance planning, delivering predictable uptime and lower total cost of ownership across production facilities.
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FAQs
When installing the ACS380 in a PROFINET environment, verify compatible voltage and motor ratings, configure PROFIsafe over PROFINET safety parameters, and connect the drive to the existing network topology. Use the adaptive programming features to align the drive’s motor control with your machine’s ramp rates and zone safety logic, minimizing wiring changes and reducing commissioning time.
The drive provides a 15 kW power rating and a 32 A current capacity, suitable for mid-range conveyor, mixer, and textile machinery applications. It supports LV AC input and three-phase motors, with integrated safety features and PROFINET connectivity for real-time automation integration, enabling precise speed control and torque management.
Yes. The ACS380 family is designed for industrial automation, including food and beverage lines.Its integrated safety functionality helps meet line safety requirements, while adaptive programming supports process-specific control profiles. The compact form factor and easy integration with existing automation networks make it a practical choice for mixers, conveyors, and packaging equipment in food contexts.
PROFIsafe over PROFINET provides safety-rated communication between the drive and the safety system, enabling safe stop, speed monitoring, and controlled restarts without external safety relays. This reduces wiring complexity, shortens commissioning, and enhances overall machine safety in multi-device configurations such as cranes, conveyors, and textile lines.
Adopting the ACS380 can lower total cost of ownership through reduced downtime, faster commissioning, and fewer external safety components. The adaptive programming capability lets you optimize performance without hardware changes, while built-in diagnostics and PROFINET visibility improve predictive maintenance and fault resolution, delivering measurable uptime gains and smoother operations.