ABB 3ABD00057502 LV AC machinery drive module - 4 kW, 9.4 A
Part Number: 3ABD00057502
Quick Summary
ACS380 machinery drive module by ABB delivers precise LV AC motor control for packaging and textile machinery. Many engineers struggle to safely integrate drives into machine safety systems without sacrificing throughput and uptime. This solution supports CE conformity and functional safety through PROFIsafe over PROFINET, enabling safe-stop integration and reliable performance. For procurement and engineering teams, the ability to customize software with adaptive programming reduces commissioning time and enables tuned control for mixers, conveyors, EOT cranes, and extruders. Together with ABB's drive family, it delivers consistent efficiency gains, easier diagnostics, and a lower total cost of ownership across production lines.
Product Information
Extended Description
3ABD00057502 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
The ACS380 drive module combines compact LV AC power with robust control in a 4 kW package, enabling precise speed and torque management for packaging lines, conveyors, mixers, and textile machines. Business impact includes tighter process control, reduced motor wear, and the elimination of external speed reducers in many applications, which lowers part count and maintenance costs. This compatibility with ABB’s ACS380 family helps engineers standardize drives across multiple line formats, accelerating installation and reducing training time. Key safety capability is PROFIsafe over PROFINET, allowing the drive to participate in a machine safety system and safely stop the motor when required. The combination enhances regulatory compliance, reduces risk of operator injury, and minimizes downtime caused by safety-related faults. In practice, manufacturers implementing conveyors and EOT cranes benefit from seamless safety integration with existing PLCs and fieldbus networks. Adaptive programming support lets you tailor control logic to exact application needs, from ramp profiles to torque limits, shortening commissioning cycles and optimizing energy use. The result is faster throughput on textile and food processing lines, improved product quality, and easier load- and line- profiling. This capability also helps maintenance teams respond to changeovers and new recipes without replacing hardware. Flexible variants ensure a fit for diverse machines without over-engineering, simplifying procurement and spare parts strategies. The drive module can be integrated into machines ranging from simple mixers to complex extruders, enabling straightforward wiring, PROFINET connectivity, and diagnostic visibility for proactive maintenance. The wiring and functional safety features reduce integration risk in multi-vendor environments. Diagnostics and standard ABB support deliver additional reliability: built-in fault reporting, clear status indicators, and remote access to parameter settings, reducing mean time to repair and supporting predictive maintenance across food & beverage, material handling, and textile sectors.
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FAQs
The ACS380 supports PROFIsafe over PROFINET, enabling safe communication with PLC safety networks. To configure, connect the drive to the safety network, assign a unique node ID, and enable PROFIsafe in the parameter set. Ensure proper wiring for the safety path, configure safe-stop, and use ABB's commissioning guide for drive parameters to minimize fault isolation time.
Install the 4 kW ACS380 module with adequate ventilation, route shielded power and control cables separately, and ensure correct supply voltage and current ratings. Use the drive's adaptive programming for ramp tuning, and connect to PROFINET for diagnostics and centralized control. Proper spacing reduces heat buildup and extends drive life.
Yes. The 4 kW ACS380 is designed for LV AC systems in food & beverage lines, including mixers and conveyors. It supports safe-stop integration, CE conformity, and adaptive programming for recipe changes, helping to maintain hygiene, throughput, and product quality on production lines, and it integrates with common plant networks to simplify automation and supervision.
Key safety features include PROFIsafe over PROFINET, integrated safe-stop, and safety-rated fault handling. The drive complies with CE standards and can participate in machine safety systems, providing diagnostics and event logging to simplify safety audits and improve operator protection. This combination supports regulatory compliance across multiple regions and helps maintenance teams demonstrate ongoing safety readiness.
ROI comes from reduced downtime, faster commissioning thanks to adaptive programming, and fewer external safety controllers. Built-in diagnostics improve MTTR, while standardized drives simplify spare parts, yielding lower total cost of ownership across textile production lines. In practice, operators report steadier processes and easier audits, translating to measurable productivity gains and risk reductions.