ABB ACS380-040C-07A2-4+K454+L535 Drive - PROFIsafe

Part Number: 3ABD00057515
Manufacturer
ABB
Part number
3ABD00057515

Quick Summary

ABB ACS380-040C-07A2-4+K454+L535 Drive Module is a LV AC machinery drive for precise motor control in automation systems. Manufacturers often struggle with safely integrating control and safety features in compact footprints, and this module addresses that with adaptive programming and built-in safety capabilities. CE compliant and equipped for PROFIsafe over PROFINET enables safe stopping and safer machine operation across complex lines. By coupling ABB’s drive family with this module, engineers gain predictable performance, quicker commissioning, and lower lifecycle costs for food & beverage, material handling, and textile applications.

Product Information

Extended Description

3ABD00057515 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: 3 kW LV AC drive with 7.2 A current enables tight torque control and smooth acceleration. Business Impact: reduces energy waste, lowers peak demand, and improves line throughput. Application: ideal for conveyors, mixers, and small extruders in food & beverage and textile machinery. Feature: Adaptive programming supports application-specific logic without heavy reconfiguration. Business Impact: accelerates commissioning time, lowers engineering costs, and simplifies maintenance. Application: packaging lines, material handling conveyors, and textile processing equipment. Feature: Integrated PROFIsafe over PROFINET for safety-enabled control. Business Impact: strengthens machine safety posture, simplifies compliance audits, and reduces risk of unsafe operation. Application: EOT cranes, tower cranes, and other automated handling systems in manufacturing. Feature: Broad variant compatibility within the ACS380 family ensures straightforward integration into new or existing machines. Business Impact: minimizes redesigns, enables scalable upgrades, and supports consistent diagnostics across lines. Application: modular automation projects in food, beverage, and textile facilities. Feature: Built-in diagnostics and software-driven tuning support proactive maintenance and uptime. Business Impact: lowers unplanned downtime and extends motor life through adaptive control. Application: end-of-line packaging, conveyors, and process machinery across manufacturing sectors.

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FAQs

This drive module requires a three-phase LV AC supply compatible with a 3 kW rating and motor current of 7.2 A. Follow the ABB installation manual for proper terminal wiring, shielding, and grounding. Use PROFINET for communication and ensure PROFIsafe configuration is enabled if machine safety integration is planned. Pre-checks should include motor nameplate verification and correct parameter locking to prevent misconfiguration.
The ACS380 module offers smooth speed control and reliable torque across varying loads, reducing product damage and process variation. Its safety features via PROFIsafe help maintain compliant operation in hygienic environments, while adaptive programming enables customization for belt-driven mixers and conveyors common in food and beverage lines. The compact form factor eases panel space constraints in busy production areas.
PROFIsafe over PROFINET provides a safety-enabled communication channel between the drive and the safety system, allowing safe stoppage and monitored operation without sacrificing performance. This integration reduces risk by ensuring the motor ceases activity when a safety condition is triggered, simplifies compliance documentation, and supports PL or SIL-oriented safety contexts in standard industrial setups.
Expect precise speed and torque control with smooth acceleration and deceleration, leading to reduced mechanical stress and longer motor life. The 3 kW rating with 7.2 A current supports reliable operation for conveyors, mixers, and lightweight cranes, while adaptive programming minimizes custom development time and eases future upgrades in growing automation projects.
The ACS380 family provides consistent control interfaces and software tooling, enabling straightforward upgrades and cross-compatibility across machine lines. This drive module aligns with ABB’s diagnostic and configuration tools, ensuring cohesive maintenance, remote monitoring, and unified parameter sets across multiple assets in food, material handling, and textile environments.