ABB ACS380-040C-25A0-4+K454+L535 Machinery Drive Module - PROFIsafe over PROFINET
Part Number: 3ABD00057519
Quick Summary
ABB ACS380-040C-25A0-4+K454+L535 is a compact LV AC machinery drive that controls motors up to 11 kW in manufacturing lines. Engineers often struggle to integrate drives with varying automation architectures while meeting safety, energy efficiency, and maintenance goals. Its integrated functional safety features support PROFIsafe over PROFINET, helping meet CE requirements and boost machine safety compliance. This drive easily integrates with existing automation systems, offering adaptive programming to tailor performance while improving uptime and reducing operating costs. Its compatibility with PROFIsafe, PROFINET ecosystems, and scalable software options supports modern factories seeking a future-proof, maintainable control solution. This translates to faster deployment, lower integration risk, and clearer total cost of ownership for project teams.
Product Information
Extended Description
3ABD00057519 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
11 kW capability in a compact LV AC machinery drive module enables precise motor control with a small footprint. This reduces panel size, wiring complexity, and commissioning time—translating to faster line startup and lower installation costs. It is well-suited for conveyors, mixers, and textile machinery in food and beverage, material handling, and related industries. Integrated PROFIsafe over PROFINET safety features allow the drive to join the machine's safety system. This reduces the need for separate safety relays, shortens certification cycles, and enhances operator protection. Applications include EOT and tower cranes, extruders, and other high-risk equipment where safety and reliability matter. Adaptive programming lets you tailor torque profiles and control logic to exact process needs. This improves motor efficiency, reduces wear, and supports predictive maintenance planning. Suitable for variable-torque processes like mixers, conveyors, and textile machinery where requirements evolve over time. ACS380 variants are designed to integrate into modern automation architectures with PROFIsafe and PROFINET communication. This simplifies retrofit projects, reduces risk when upgrading legacy machines, and allows consistent performance across plant networks. Installers benefit from standard ABB tooling, straightforward commissioning, and reliable operation in food & beverage, material handling, and textile sectors. Industry-ready design supports scalable automation, easier maintenance, and clearer total cost of ownership. The drive's safety and programming features help companies meet regulatory demands while delivering uptime gains and energy savings across production lines such as packaging, extrusion, and textiles.
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FAQs
The ACS380-040C-25A0-4+K454+L535 is designed for LV AC networks and PROFINET with PROFIsafe, simplifying retrofit. Ensure your panel has space for the compact module, plan for motor connections rated to 25 A, and verify PLC support for PROFIsafe over PROFINET. ABB configuration tools streamline commissioning and diagnostics.
Key specs include 11 kW power and 25 A current, with adaptive programming for application-specific tuning. The drive supports smooth torque control, dynamic speed adjustments, and robust protection features, enabling precise motor control for conveyors, mixers, and textile machinery while improving energy efficiency and reducing motor wear.
Yes. The 11 kW, 25 A drive suits medium-capacity lines such as mixers, conveyors, extruders, and textile equipment. Its adaptive programming and safety features support compliant, reliable operation in demanding environments like food processing and textile manufacturing, while minimizing downtime and maintenance needs.
The drive includes integrated functional safety features with PROFIsafe over PROFINET, enabling safe motor stop within the machine safety system. It supports CE compliance and reduces the need for external safety relays, accelerating safety certification and ensuring operator protection in critical equipment such as cranes and extruders.
Expected ROI comes from faster deployment, reduced wiring, and lower maintenance through adaptive programming and safer operation. Energy savings from optimized torque control, combined with easier commissioning and long-term reliability, translate into lower total cost of ownership across production lines in packaging, extrusion, and textiles.