ABB 3ABD00057525 ACS380 Machinery Drive - PROFIsafe
Part Number: 3ABD00057525
Quick Summary
ABB 3ABD00057525 ACS380 machinery drive enables precise motor control for manufacturing lines in packaging, food processing, and textiles. Engineers often struggle with safely integrating drives into machine safety systems while minimizing downtime. The drive includes integrated functional safety features and PROFIsafe over PROFINET, aligning with industry expectations for SIL-ready safety architectures, CE-like compliance considerations, and IP-rated robustness in harsh environments. Its software supports adaptive programming to tailor performance to unique applications, reducing rework and optimizing control loops. By combining compact integration with network-ready communication, it delivers faster commissioning, improved machine uptime, and a clear path to scalable automation in industrial spaces. This makes it a strong fit for high-mix, low-to-medium-volume production environments seeking reliable, safe, and agile automation.
Product Information
Extended Description
3ABD00057525 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Integrated PROFIsafe over PROFINET provides a built-in safety layer that enables safe stop and fault management across the control network. This reduces the need for separate safety modules, cuts wiring complexity, and lowers commissioning time. In production lines such as packaging and conveyors, the result is faster Go-Live, improved operator safety, and lower total cost of ownership. Multiple variants under the ACS380 family allow easy matching to machine power, footprint, and control topology. This flexibility minimizes spare-part inventory and simplifies onboarding for new lines, while PROFINET readiness ensures smooth data exchange with PLCs and HMIs. Adaptive programming capabilities let engineers tailor motion profiles and ramp rates to specific processes. The outcome is tighter process control, reduced cycle times, and lower energy consumption in mixed-line environments like extrusion and textile machinery. Direct safety integration means the drive can be part of the machine safety system, reducing the need for external safety controllers and simplifying compliance reporting. Industrial-grade diagnostics and robust enclosure design translate to lower maintenance costs and reduced unplanned downtime, delivering measurable ROI through higher throughputs and more predictable operations. In practice, these capabilities support easier installation, faster commissioning, and reliable performance in harsh industrial environments, from food processing lines to material-handling setups.
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FAQs
The ACS380 drive is designed for LV AC systems and includes PROFINET connectivity with PROFIsafe for integrated safety. It supports seamless data exchange with common PLCs and HMIs, reducing wiring and simplifying commissioning. This makes it suitable for upgrading conveyors, mixers, and textile machinery without a major overhaul of the control architecture.
Key specs include 0.75 kW power and 2.6 A current, with the ACS380-040C-02A6-4+K492 designation indicating the variant. These ratings influence motor torque, ramp rates, and protection settings. The drive supports adaptive programming to tailor acceleration, deceleration, and velocity profiles to specific processes, improving process stability and energy efficiency.
Yes. The ACS380 is positioned for industries like food & beverage, material handling, and textiles, with applications including mixers, conveyors, EOT and tower cranes, extruders, and textile equipment. Its safety features and network integration simplify compliant operation in food-safe environments and high-throughput textile lines while maintaining precise motion control.
The drive includes integrated functional safety features and supports PROFIsafe over PROFINET, enabling safe-stop and fault management within the machine safety system. This aligns with industry safety expectations and helps reduce the need for external safety modules, while facilitating safer commissioning and ongoing operation on production lines.
The integrated safety and diagnostics reduce spare-parts needs and unplanned downtime, while adaptive programming minimizes rework and changeover time. Over the life of a production line, the ACS380 provides faster uptime, more consistent process control, and lower total cost of ownership through simplified wiring, easier upgrades, and scalable automation capabilities.