ABB ACS380-040C-05A6-4+K492 Machinery Drive - PROFIsafe
Part Number: 3ABD00057528
Quick Summary
ABB ACS380-040C-05A6-4+K492 machinery drive module controls LV AC motors for automated machines across multiple industries. Engineers often struggle with integrating motor control, safety logic, and software updates while keeping uptime high. CE-compliant safety features and PROFIsafe over PROFINET support help meet regulatory needs and reduce risk in production lines. With adaptive programming and seamless integration into existing automation stacks, the ACS380 delivers faster deployment, improved process control, and lower total cost of ownership for machine builders and maintenance teams alike.
Product Information
Extended Description
3ABD00057528 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Integrated safety features with PROFIsafe over PROFINET enable safe motor stops and machine-level safety integration, reducing risk and simplifying audits. This drives measurable business impact by lowering downtime and ensuring compliant responses to fault conditions in conveyors, mixers, EOT cranes, and textile machinery. The drive operates at 2.2 kW with a rated current of 5.6 A, delivering precise speed control and potential energy savings across continuous-operation applications such as packaging lines and material handling. Adaptive programming allows customization to exact machine requirements, shrinking commissioning time and enabling rapid tuning for changing production needs. The ACS380 also offers compatibility with ABB’s drive ecosystem, enabling straightforward wiring, consistent software interfaces, and simplified upgrades across an installed base. Installers benefit from clear configuration workflows and robust troubleshooting tools, reducing on-site effort and accelerating time-to-value. In practice, these capabilities translate to lower maintenance costs, improved line availability, and safer operations in challenging industrial environments, including food & beverage, textiles, and material handling.
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FAQs
Begin with checking the drive's compatibility with your motor rating and the PROFINET network. Use ABB’s commissioning tools to configure motor parameters, safety settings, and PROFIsafe communication. Verify earth grounding, cabling integrity, and network addressing before powering up. The adaptive programming feature helps tailor speed profiles to conveyor load and start/stop characteristics, reducing setup time.
The module provides 2.2 kW of power and draws 5.6 A under rated load. It is designed for LV AC operation and supports integration with PROFIsafe over PROFINET for safety-critical control. These specs support reliable, smooth motor control for compact machinery in line with typical industrial automation requirements.
Yes. The ACS380 is designed for diverse automation environments, including mixers, conveyors, textile machinery, and EOT cranes. Its safety features and adaptive programming help meet industry-specific demands for cleanliness, reliability, and process consistency. When used with PROFINET, it can integrate safety interlocks into machine safety systems, which is valuable in high-throughput lines.
The drive includes safety features compatible with PROFIsafe over PROFINET, enabling safe-stop and fault-handling within a machine safety architecture. It also adheres to CE-related safety expectations for electrical equipment used in industrial environments. Certification specifics can depend on regional requirements and the overall machine safety design.
Expect faster commissioning due to adaptive programming and consistent ABB interfaces, reducing engineering time. The integrated safety features lower risk-related downtime, while reliable motor control improves process stability. Over time, these factors translate to lower maintenance costs, extended equipment life, and improved line uptime in manufacturing environments such as food, textiles, and material handling.