ABB ACS380-040C-03A3-4+K457 Motor Drive - PROFIsafe Ready
Part Number: 3ABD00058874
Quick Summary
ABB ACS380-040C-03A3-4+K457 is a LV AC machinery drive that controls motors in conveyors and packaging lines. Design teams often struggle with seamless integration into existing control architectures while preserving safety, configurability, and reliable performance. Its integrated functional safety features enable safe stop via PROFIsafe over PROFINET, and adaptive programming lets engineers tailor behavior to exact processes. Coupled with straightforward PLC compatibility and scalable performance, the drive reduces commissioning time and lifecycle costs. In food and beverage, material handling, and textile applications, it delivers reliable motor control and intuitive diagnostics that keep production lines up.
Product Information
Extended Description
3ABD00058874 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: Integrated safety via PROFIsafe over PROFINET. Business Impact: Safer machine operation with streamlined integration into safety systems, reducing commissioning time and risk. Application: Packaging lines, conveyors, and automatic handling zones benefit from reliable fail-safe stops.\n\nFeature: Adaptive programming. Business Impact: Customizable control logic lowers engineering hours and accelerates tuning for each line. Application: Extruders, mixers, and textile machinery achieve precise process control without extensive reprogramming.\n\nFeature: 1.1 kW, 3.3 A LV AC drive. Business Impact: Efficient motor control with predictable performance for mid-scale loads, improving energy use and uptime. Application: EOT cranes, conveyors, and small-to-mid-sized automation loops.\n\nFeature: PLC-friendly network integration. Business Impact: Quick wiring, fault-tolerant communication, and easier commissioning within existing automation ecosystems. Application: Any line relying on PROFINET or ABB control architectures.\n\nFeature: Diagnostics and maintainability. Business Impact: Proactive fault detection and intuitive diagnostics reduce unplanned downtime and spare parts usage. Application: High-volume production lines in food, beverage, and textile processing.\n\nObjection addressed: If safety integration seems complex, the ACS380 provides preconfigured safety templates and standardized PROFINET communication to shorten setup time and ensure reliable operation.
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FAQs
This drive supports straightforward installation with standard PROFINET wiring and ABB-compatible configuration. Begin by mounting the unit, connect the motor cables and network interface, then use the ACS380 software to configure Profisafe communication, safety parameters, and adaptive programming. Proper grounding and cable routing are recommended to minimize interference and maximize reliability.
The ACS380-040C-03A3-4+K457 is rated at 1.1 kW and 3.3 A nominal. This makes it suitable for mid-sized conveyors, mixers, and textile machines where precise speed control and safe operation are required, while keeping energy use efficient and predictable.
Best-fit applications include conveyors, mixers, EOT and tower cranes, extruders, and textile machinery. The integrated safety features help in packaging lines and material handling environments, while adaptive programming allows tailored control for each process, reducing tuning time and improving overall line performance.
The drive includes integrated functional safety features that enable safe stop via PROFIsafe over PROFINET, allowing it to participate in a machine’s safety system. This supports safer operation, simpler safety logic integration, and better protection for personnel and equipment during normal and abnormal conditions.
Adaptive programming accelerates commissioning and reduces engineering hours, while robust diagnostics help predict faults before they cause downtime. The result is lower maintenance costs and improved uptime, delivering a favorable return on investment for mid-size automation projects across food, beverage, and textile sectors.