ABB ACS380-040C-09A4-4+K457 Machinery Drive - 4 kW PROFIsafe over PROFINET
Part Number: 3ABD00058878
Quick Summary
ACS380 machinery drive from ABB controls motor speed for automated machines across packaging, conveyors, and textile processes. Engineers often struggle with safely integrating drives into multi-axis systems while meeting uptime and energy targets. Key certifications and standards for this class include CE marking for European installations and functional safety features such as PROFIsafe over PROFINET. Integrated adaptive programming enables fast customization and maintainable software architectures, while built-in diagnostics support proactive maintenance and reduced downtime. For system integrators and maintenance teams, this drive translates to lower installation time, safer operations, and measurable efficiency gains in industrial automation. Its 4 kW rating and 9.4 A current ensure compatibility with common machine sizes while still offering scalable control for growing lines.
Product Information
Extended Description
3ABD00058878 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: The ACS380 delivers 4 kW of output power with a 9.4 A current in a compact LV AC drive module, engineered for machine builders seeking reliable single-axis control. Business impact: It enables precise torque and speed control while preserving enclosure space and simplifying panel design, which lowers hardware costs. Application: Ideal for mixers, conveyors, EOT cranes, extruders, and textile equipment in automation lines. Feature: Integrated PROFIsafe over PROFINET enables safety-critical signals and safe-stop control within the same network. Business impact: Reduces wiring complexity, minimizes safety-system latency, and shortens commissioning time. Application: Suitable for packaging lines, material-handling conveyors, and automated textile machinery. Feature: Adaptive programming allows on-device logic adaptation to match specific processes without external PLC changes. Business impact: Lowers engineering effort, accelerates changeovers, and improves long-term maintainability. Application: Use in textile machinery, mixers, and extrusion lines where process variations are common. Feature: Built-in diagnostics and parameter-tuning tools help with fault detection and optimization. Business impact: Proactive maintenance reduces unscheduled downtime and extends drive life. Application: Food & Beverage lines, conveyors, and crane-controlled systems. Feature: Easy installation and seamless compatibility with PROFINET networks. Business impact: Shorter integration cycles and scalable architectures across multiple machines. Application: Factory automation installations requiring scalable control networks. Feature: Industry versatility supports a broad range of sectors. Business impact: Standardizes drive platforms across plants, enhancing cross-line maintenance and supplier ease. Application: Food & beverage, material handling, textiles, and general manufacturing environments.
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FAQs
The ACS380 is designed for single-axis motor control and integrates with PROFINET networks, supporting PROFIsafe safety signals. It suits automated lines such as packaging, material handling, and textile machinery, offering straightforward wiring, scalable control, and easy commissioning alongside standard ABB automation components.
PROFIsafe over PROFINET enables safety-related communication between the drive and the safety system without requiring a separate safety PLC. When safety conditions are violated, the drive can safely stop the motor or protect the process, reducing wiring, latency, and integration time while maintaining compliance with machine safety practices.
Yes. The ACS380 is positioned for industries including food and beverage, where reliable speed control, safe operation, and easy integration with automation networks are critical. Its adaptive programming allows quick process tweaks, while built-in diagnostics help maintain uptime in high-demand production environments.
Plan for proper enclosure space to house the 4 kW drive, ensure adequate cooling, and provision PROFINET wiring for networked control. Leverage PROFIsafe communication to simplify safety integration, and align with CE and regional safety standards. Use ABB configuration tools to fine-tune parameters for your specific conveyor or mixer application.
Benefits include reduced wiring and panel complexity, faster commissioning, and proactive maintenance from built-in diagnostics. The safety features help lower risk and downtime, while adaptive programming reduces engineering effort during changeovers, delivering measurable productivity gains across automation lines.