ABB ACS380-040C-07A2-4+K457+L535 LV AC Drive - PROFIsafe
Part Number: 3ABD00058891
Quick Summary
The ABB ACS380 drive is a LV AC machinery drive for controlling conveyors, mixers, and textile machinery. Manufacturers often struggle with integrating new drives into existing PLCs and safety systems without causing downtime. CE conformity and built-in safety via PROFIsafe over PROFINET help meet regulatory requirements while enabling safe, reliable operation. With adaptive programming and straightforward installation, this drive reduces commissioning time and supports scalable automation across food & beverage, material handling, and textile applications. In today’s competitive manufacturing environment, this combination delivers tangible business value by boosting uptime, energy efficiency, and overall equipment effectiveness.
Product Information
Extended Description
3ABD00058891 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: Integrated safety via PROFIsafe over PROFINET. Impact: Reduces wiring, shortens safety validation, and lowers risk of configuration errors across the control system. Application: Ideal for conveyors, mixers, EOT towers, and textile machinery where safe stop/start sequences are critical. Feature: Adaptive programming and software customization. Impact: Tailors drive behavior to exact process needs, cutting commissioning time and enabling rapid changes for new product lines. Application: Food and beverage lines, packaging conveyors, and extrusion processes. Feature: 3 kW rating with 7.2 A current. Impact: Delivers strong starting torque and smooth speed control, improving process stability and energy efficiency. Application: Material handling, conveyors, and mixers in demanding lines. Feature: PROFINET connectivity with PROFIsafe support. Impact: Seamless integration with existing PLCs and control networks, reducing integration costs and downtime. Application: Modern manufacturing cells in textiles, packaging, and automation environments. Feature: CE conformity and built-in safety features. Impact: Supports regulatory compliance and lowers risk exposure, protecting operators and assets. Application: Any automated machine line requiring compliant safety architecture and reliable performance.
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FAQs
Begin by verifying PLC compatibility and network topology, then configure PROFIsafe parameters in the ACS380 firmware and the PLC program. Ensure proper wiring for safe signals, assign safety inputs/outputs, and validate network communications under load. Use adaptive programming to align drive behavior with your current control logic, minimizing rework and downtime during integration.
The drive is rated at 3 kW with a nominal current of 7.2 A, suitable for medium-horsepower motors in high-torque start-up scenarios. When selecting a motor, ensure compatible voltage class and impedance to meet the drive’s torque and speed requirements. Consider peak current during startup to size cables and fuses appropriately and to prevent nuisance tripping.
Yes. The ACS380 delivers precise speed control, reliable torque, and scalable programming ideal for moving products along conveyors in food & beverage lines. In textile machinery, its adaptive programming supports process-specific speed profiles and synchronization with upstream/downstream equipment, improving throughput and reducing waste in high-demand production environments.
The drive supports CE conformity and includes built-in safety features that enable PROFIsafe over PROFINET for safe operation within machine safety systems. This reduces risk by enabling safe-stop capabilities, simpler safety architecture, and easier regulatory compliance across automated lines in manufacturing industries.
Expected ROI comes from reduced commissioning time due to adaptive programming, improved energy efficiency from optimized motor control, and lower maintenance costs due to integrated safety features that minimize hardware complexity. The drive also supports easier upgrades and scalability, extending equipment life and boosting uptime across demanding textile and packaging applications.