ABB ACS380-040C-038A-4+K457+L535 Machinery Drive - PROFIsafe
Part Number: 3ABD00058897
Quick Summary
ABB ACS380-040C-038A-4+K457+L535 Machinery Drive is a LV AC drive that precisely controls motors in automated machinery. Many machines struggle with safe integration and flexible programming, leading to downtime and configuration headaches. It includes integrated functional safety features with PROFIsafe over PROFINET for safe motor stopping, supporting robust machine safety in automation lines. This drive is designed for industrial automation environments such as food and beverage, material handling, and textile machinery, delivering reliable performance and streamlined commissioning. Its software supports adaptive programming, enabling quick tailoring to specific applications, while standard PROFIsafe connectivity and safety features protect assets and reduce total cost of ownership.
Product Information
Extended Description
3ABD00058897 ABB: The ACS380 machinery drive comes in several variants, ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders, and textile machinery. With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: Integrated functional safety via PROFIsafe over PROFINET. Business impact: Enables safe motor stopping within the machine safety system, reducing wiring, downtime, and the risk of unsafe starts. Application: Particularly beneficial for conveyors, mixers, EOT and tower cranes, extruders, and textile machinery in automated lines. Feature: Adaptive programming and flexible software. Business impact: Shortens commissioning time and allows fast tailoring to process requirements, lowering engineering hours and changeover costs. Application: Supports custom logic for packaging lines, mixers, and material-handling equipment. Feature: 18.5 kW nominal rating and 38 A current capability. Business impact: Provides reliable torque and speed control across mid-size loads, improving throughput and energy efficiency. Application: Ideal for mixers, conveyors, extruders, and textile machinery where precise drive performance is required. Feature: PROFINET connectivity and open standards. Business impact: Simplifies integration with existing PLCs and DCS ecosystems, accelerates diagnostics, and enables future-proof expansion. Application: Fits into multi-vendor networks in manufacturing plants, including packaging and material handling lines. Feature: Compact LV drive module with installation advantages. Business impact: Reduces panel footprint, streamlines wiring, and speeds installation, cutting total installed cost. Application: Ideal when space is at a premium in packaging lines, textile machines, and material handling setups.
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FAQs
The ACS380-040C-038A-4+K457+L535 uses PROFINET for real-time control and PROFIsafe for safety data exchange, enabling seamless integration with ABB controllers and many third-party PLCs. It supports parameter import/export, network diagnostics, and standard fieldbus connectivity to minimize wiring changes and speed commissioning. Ensure your controller is PROFINET-capable and configure PROFIsafe with correct safety domain settings for safe operation across the line.
This drive delivers 18.5 kW nominal output with a rated current of 38 A, designed for three-phase LV AC networks. It supports typical motors used in conveyors, mixers, extruders, and textile machinery, providing stable torque and efficient operation. Actual performance depends on motor size, load profile, and control mode chosen.
Yes. The ACS380-040C-038A-4+K457+L535 is designed for these applications, offering adaptive programming to tailor control to each process and integrated safety features to support safe operation on lines with frequent changeovers. It is well-suited for food & beverage, packaging, and material-handling equipment within automated manufacturing environments.
The drive includes integrated functional safety with PROFIsafe over PROFINET, enabling safe motor stopping and safe state transitions without extra hardware. PROFIsafe provides reliable safety communication across the network, helping to meet common industry safety requirements, reduce wiring, and simplify safety system design while maintaining compliance.
ROI comes from faster commissioning, reduced wiring, and lower downtime thanks to adaptive programming and safer operation. Tailoring control logic to each process shortens time-to-productivity, while safer motor control minimizes unplanned stoppages. In practice, manufacturers see improvements in throughput, energy efficiency, and maintenance efficiency across automated lines.