ABB ACS150-03E-05A6-4 LV AC Micro Drive - 2.2 kW

Part Number: 3ABD68865891
Manufacturer
ABB
Part number
3ABD68865891

Quick Summary

ABB ACS150-03E-05A6-4 LV AC micro drive delivers precise motor control for automation equipment in manufacturing and packaging lines. Engineers often struggle with lengthy setup, unpredictable performance, and costly on-site tuning when integrating drives. This model aligns with essential safety and regulatory expectations such as CE marking, while system designers plan IP protection and SIL integration within the broader machine safety architecture. Its built-in control capabilities, easy parameterization, and diagnostics shorten commissioning time and reduce commissioning costs. For manufacturers pursuing energy efficiency and reliable throughput, the drive supports scalable automation with minimal complexity.

Product Information

Feature → Business Impact → Application: Integrated 2.2 kW LV AC micro drive reduces panel space and wiring, enabling compact control enclosures. This consolidation lowers installation costs and simplifies field wiring, speeding up deployment. Suitable for small conveyors, packaging lines, and machine tools where footprint matters. Feature → Business Impact → Application: Precise motor control with programmable ramp rates and torque profiles delivers consistent product quality and reduces mechanical wear. It supports smoother start/stop cycles, minimizing belt slip and gear stress on packaging conveyors and automated feeders. Feature → Business Impact → Application: Energy-efficient control modes and soft-start capabilities help cut energy consumption and operating costs over the equipment lifecycle. Ideal for continuous process lines and variable-load applications where every watt counts. Feature → Business Impact → Application: Intuitive parameterization and commissioning tools, plus built-in diagnostics, speed up setup, reduce misconfiguration risk, and lower training needs. OEMs and integrators benefit from faster time-to-value when deploying new machines or retrofits. Feature → Business Impact → Application: Robust protection, fault detection, and status reporting improve uptime and simplify maintenance planning, supporting predictable line availability in harsh industrial environments. Connectivity options enable quick PLC/SCADA integration, reducing integration time across plant networks for line control and automation.

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FAQs

Installation starts with selecting a suitable panel location that allows proper heat dissipation and accessible wiring. Mount the drive securely, connect the power supply and motor wiring to the appropriate terminals, and route fieldbus or PLC cables to the controller. Use the ABB commissioning tool to preload motor parameters, verify drive geometry, and perform a basic drive test to confirm correct rotation direction and braking behavior. Ensure protective enclosure standards are met and that wiring adheres to relevant codes for safe operation.
Key specifications include a 2.2 kW power rating, a 5.6 A current rating, and suitability for low-voltage motor control. Consider your voltage supply, motor type, and required speed range, as well as the drive’s ramp rates, overload capability, and protection features. For conveyors and small packaging machines, ensuring compatible motor insulation class and torque profiles is essential to achieve smooth starts and consistent process control.
Yes. The ACS150 class is designed for small to mid-size motors used in packaging lines and conveyors, providing precise speed control, reliable protection, and straightforward integration with standard PLCs. Its compact footprint helps reduce control cabinet size, while onboard diagnostics support proactive maintenance. When deploying in conveyors, align ramp profiles and torque curves with belt dynamics to minimize slip and wear, then verify network compatibility with your control system.
Focus on CE marking for European compliance and consider how IP protection and SIL integration fit within your machine safety architecture. While the drive aligns with general safety and regulatory expectations, verify that your overall system design—including wiring, guards, and interlocks—meets applicable regional standards. Consult the supplier for any country-specific certifications required for installation and service.
Expected ROI comes from energy savings due to efficient motor control, reduced wiring and cabinet space, and shorter commissioning cycles. The drive’s diagnostics and fault indication help minimize unplanned downtime, lowering maintenance costs and extending motor life. Over the device lifetime, the combination of improved process stability, easier troubleshooting, and faster changeovers translates to measurable uptime and productivity gains.