ABB 3AUA0000015092 ACS800-04-0205-7-160kW/190A
Part Number: 3AUA0000015092
Quick Summary
ABB ACS800-04-0205-7 is a high-performance drive that optimizes motor control for industrial automation and process lines. Engineers frequently battle energy waste, torque fluctuations, and unplanned downtime when mismatching drives to loads. This class of drive commonly aligns with CE safety standards and robust IP-rated enclosures; SIL readiness depends on the configured safety module and application. By combining precise control with easy integration into ABB control ecosystems, it delivers reliability and measurable business value in energy efficiency and maintenance cost reduction. It's a practical upgrade for OEMs and maintenance teams aiming to improve uptime and return on investment. This supports scalable deployment across lines.
Product Information
Feature → Business Impact → Application: The ACS800-04 drive delivers up to 160 kW continuous power with a 190 A current rating, enabling precise vector control for demanding loads. This combination reduces energy waste and smooths torque transitions, increasing motor efficiency and extending pump, fan, or conveyor life. It is ideally suited for industrial systems requiring reliable speed control and soft-start capability in manufacturing, process, and material handling environments. The result is a drive that reduces peak current, improves power factor, and lowers life-cycle costs for motor-driven systems. Feature → Business Impact → Application: Built-in protection and diagnostics guard against overcurrent, short circuits, motor stall, and abnormal thermal conditions. This leads to lower maintenance costs, fewer unplanned shutdowns, and faster mean time to repair. The drive supports easy wiring, panel mounting, and straightforward commissioning, making it a practical retrofit for aging equipment and new machinery in OEM workflows. Field wiring is simplified with standard terminal blocks and industry-typical connectors, reducing installation time and error. Feature → Business Impact → Application: Seamless compatibility with ABB control ecosystems and standard fieldbus interfaces simplifies integration with PLCs, SCADA, and HMI systems. Operators benefit from centralized parameter management, remote diagnostics, and consistent engineering data across devices, reducing commissioning time and startup risk on pumps, fans, and conveyors. The solution supports scalable architectures, making it easier to deploy across multiple lines and machines. Feature → Business Impact → Application: Compliance and protection features, aligned with CE safety expectations and enclosure protection practices, provide safer operation in demanding environments. The drive's ruggedization supports installation in dusty or moist facilities, while clear safety labeling and configurable fault handling help operators maintain safe, compliant operations. It also supports safe stopping modes and fault isolation to protect personnel. Feature → Business Impact → Application: For maintenance and ROI, the ACS800-04-0205-7 enables predictive maintenance via integrated diagnostics and trend logging, aiding spare parts planning and downtime reduction. Over time, energy optimization and extended motor life contribute to lower total cost of ownership for OEMs and end users. These features collectively enable faster payback and improved uptime, even in harsh environments.
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FAQs
Plan three-phase input, ensure compatible mounting footprint, and migrate drive parameters from the legacy system. Verify wiring diagrams, ensure safe isolation, and adjust soft-start settings to match motor inertia. Use ABB configuration tools to copy parameters, set PID loops if used, and confirm protection settings for overcurrent and short circuit. After installation, perform a controlled test run.
You can expect precise motor control with robust torque management, improved energy efficiency from optimized speed profiles, and smoother startup/shutdown across pumps, fans, and conveyors. The drive supports reliable operation under typical industrial loads, reduces current spikes, and provides consistent process performance during load variations. Expect lower maintenance due to protective features and diagnostics.
Yes, the drive is well-suited for pump lines in water treatment and chemical processing, offering smooth torque control, soft-start to reduce mechanical stress, and reliable protection against overloads. Its integration with ABB control ecosystems supports SCADA and PLC interfaces, enabling centralized monitoring, remote diagnostics, and consistent operation in demanding environments.
Verify CE safety compliance for equipment safety and conformity with applicable electrical standards. Check enclosure protection ratings (IP level) suitable for your environment, and confirm SIL readiness via the safety module configuration for safety-related applications. Always confirm with the supplier for the exact certification scope and any region-specific requirements.
Upgrading can reduce downtime through predictive diagnostics and faster fault detection, while energy optimization lowers operating costs via efficient speed control. The integrated protection features reduce maintenance demands, and streamlined commissioning shortens project lead times. Over time, these factors contribute to a favorable total cost of ownership and faster payback for OEMs and end users.