ABB ACS860-104 Frequency Converter - CE Certified Drive
Part Number: 3AUA0000190613
Quick Summary
ACS860-104 frequency converter provides precise motor speed control for industrial automation. Engineers frequently wrestle with startup shocks, energy waste, and integration complexity with legacy controls. This drive supports CE compliance for safe European operation, optional SIL-rated safety features for functional safety programs, and robust IP-rated enclosures for harsher environments. By combining energy-efficient drive technology with straightforward integration into existing automation stacks, the ACS860-104 helps reduce operating costs and extend motor life, making it a compelling addition to any industrial motors and drives portfolio.
Product Information
Feature: Advanced motor control algorithms including sensorless vector control provide precise torque and speed regulation. Business Impact: Improves startup reliability, reduces mechanical wear, and delivers energy savings in pumps and fans. Application: Suitable for conveyors and process pumps in packaging lines. Feature: Built-in commissioning support and parameter libraries that simplify setup with standard PLCs and control networks. Business Impact: Shortens commissioning time, lowers labor costs, and accelerates project timelines. Application: OEM lines and retrofit projects where rapid deployment matters. Feature: Flexible communications interfaces (Modbus TCP/IP, Ethernet) for seamless integration with SCADA and MES systems. Business Impact: Real-time monitoring, remote diagnostics, and easier asset management. Application: Large-scale facilities and multi-line operations. Feature: Safety features including Safe Torque Off (STO) and configurable protection levels. Business Impact: Enhanced regulatory compliance, reduced risk, and safer maintenance workflows. Application: Material handling, water/wastewater, and process industries. Feature: Diagnostics and built-in health checks with trend data and fault logging. Business Impact: Predictive maintenance capabilities, reduced downtime, and extended drive life. Application: Continuous operation environments with limited technician availability. Feature: Compact form factor with compatibility for standard mounting and enclosure options. Business Impact: Lower installation costs and flexible retrofits. Application: Retrofit of existing lines and new equipment in tight spaces.
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FAQs
Begin with verifying the drive’s power and control wiring requirements, align parameter sets to your motor type, and use the built-in commissioning wizard. The ACS860-104 supports common control networks (Modbus TCP/IP, Ethernet), enabling straightforward PLC/SCADA integration and time-saving configuration during retrofit or new installations.
The ACS860-104 supports V/f control and sensorless vector control, plus torque control options. Sensorless vector control improves low-speed torque and dynamic response, ideal for pumps and conveyors, while V/f offers robust, simple speed regulation for general fans and non-critical loads.
Yes. The drive supports configurable safety features like STO and offers enclosure options that provide protection for demanding environments. Its energy-saving operation, smooth acceleration, and reliable control make it well-suited for light to moderate-duty pump and conveyor applications across manufacturing lines.
ABB’s ACS860-104 is CE compliant, aligning with European safety and performance standards. The drive also supports safety functions such as STO for functional safety programs, and can be deployed with IP-rated enclosures suitable for various industrial settings to meet site-specific requirements.
Projected ROI comes from energy savings due to efficient motor control, reduced wear from smoother starts, and lower downtime thanks to built-in diagnostics. Maintenance is simplified by real-time monitoring and fault logging, enabling predictive maintenance and fewer unexpected trips.