ABB ACS380-040C-07A2-4 Machinery Drive Module - PROFIsafe
Part Number: 3AXD50000031856
Quick Summary
ACS380 machinery drive module provides precise motor control for automated packaging lines. Engineers often struggle with seamless machine integration, safety compliance, and scalable control across multi-volt networks. UL-listed with built-in PROFIsafe safety features enables safer operation and easier integration into existing lines. Designed for 400 V and 480 V networks, it supports rapid commissioning and flexible automation architecture. By coupling adaptive programming with safety-enabled control, manufacturers can reduce downtime, cut energy costs, and accelerate time to market. Its compatibility with PROFINET and the ABB ecosystem simplifies integration with existing PLCs, HMI, and field devices. The drive’s 3 kW rating and UL safety profile make it suitable for food and beverage, material handling, and textile equipment.
Product Information
Extended Description
3AXD50000031856 ABB: The ACS380 machinery drive comes in several variants ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders and textile machinery.
With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature integration of PROFIsafe over PROFINET enables safety-critical control to be integrated directly into the machine safety system, reducing risk and accelerating regulatory compliance. Business impact: safer operations, fewer external safety modules, and streamlined validation processes, especially on packaging lines and textile machinery. Application: use in conveyors and mixers where automated stop/start logic must synchronize with the plant safety system. Feature 3 kW power rating with 400 V/480 V network compatibility improves energy efficiency and drives performance across standard industrial voltages. Business impact: consistent torque delivery and reduced energy waste in high-load applications like EOT cranes and extruders. Application: material handling and textile equipment with mixed-voltage configurations. Feature adaptive programming enables tailoring of control algorithms to exact processes, cutting commissioning time and enabling rapid changes in line configuration. Business impact: lower engineering costs, faster time-to-market, and improved responsiveness to demand. Application: custom feed-forward controls in packaging lines and mixer systems. Feature UL-listed design supports regulatory compliance and reliability in harsh environments, while PROFINET compatibility streamlines plant-wide integration. Business impact: fewer non-conformities and simplified diagnostics across the control network. Application: industrial food, beverage, and packaging environments. Feature easy installation and ABB ecosystem compatibility reduces wiring complexity and accelerates startup. Business impact: reduced on-site labor and faster maintenance cycles. Application: new line integrations and retrofit projects. Features address common objections about safety, voltage compatibility, and programming complexity with concrete, field-tested solutions.
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FAQs
Begin with confirming the three-phase 400 V supply and connect the drive to the motor using proper wiring methods per ABB installation guidelines. Set the motor parameters to match the 3 kW rating, configure the PROFIsafe over PROFINET safety path, and integrate with the PLC program. Verify motor direction, torque limits, and safe-stop sequences during commissioning, and document the safety routines for audit.
Yes. The ACS380 includes integrated PROFIsafe functionality over PROFINET, enabling safe operation within the machine safety network. This supports safety-rated stopping and safe-guarded control without requiring separate safety devices, reducing wiring and installation time while improving overall machine safety.
Absolutely. The 3 kW rating, 400 V/480 V compatibility, and adaptive programming make it well suited for conveyors, mixers, extruders, and textile machinery. Its compact LV AC drive design simplifies integration with existing automation, while safety features help meet industry standards and support continuous production with minimal downtime.
The drive is UL-listed for specified voltages and power ratings, providing recognized safety certification for industrial equipment. It also includes integrated PROFIsafe safety features over PROFINET, enabling safer machine operation within the control system. These elements help meet regulatory expectations and reduce external safety device requirements on the line.
The ACS380 lowers total cost of ownership by reducing commissioning time through adaptive programming, simplifying safety integration via PROFIsafe, and cutting wiring complexity with PROFINET compatibility. Fewer safety devices and faster, reliable operation translate to reduced downtime, lower maintenance costs, and quicker time-to-market for line changes.