ABB ACS880-11-09A4-3 Regenerative Drive - 4 kW
Part Number: 3AXD50000047491
Quick Summary
ABB ACS880-11-09A4-3 regenerative drive is a compact LV AC motor controller that efficiently powers industrial equipment such as conveyors, cranes, and pumps. Many plants struggle with wasted braking energy and overheating when using traditional drives, driving higher energy costs and maintenance loads. The ACS880-11 delivers regenerative operation, unity power factor, and an integrated low-harmonic line filter to improve power quality and reduce cooling needs. This solution supports critical safety and performance standards while delivering reliable control across cyclic and continuous braking tasks. For maintenance teams and energy managers, it offers predictable operation, easier installation, and meaningful cost savings through energy recovery and reduced equipment wear.
Product Information
Extended Description
3AXD50000047491 ABB: The ACS880-11 drives are customized to meet the particular needs of specific industries, such as oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, sawmills, marine, water and wastewater, food and beverage, and automotive. They can control a wide range of applications, including cranes, extruders, winches, winders, conveyors, mixers, compressors, centrifuges, test benches, elevators, extruders, pumps and fans. The ACS880-11 is a compact and complete regenerative drive solution with everything you need for regenerative operation in cyclic or continuous braking applications.
With regenerative functionality, the braking energy of the motor is returned to the drive and distributed to the supply network so that it can be utilized by other equipment. With mechanical or resistor braking energy is wasted as heat and additional cooling is often required, whereas regenerative drive operation offers significant savings in energy consumption and cooling. The drive reaches a unity power factor, meaning that electrical energy is used to its full potential. Equipped with an active supply unit and integrated low harmonic line filter, the regenerative drive produces exceptionally low harmonic content.
Regenerative braking capability delivers energy recovery by feeding braking energy back into the electrical network, lowering net energy consumption and reducing cooling requirements. In high-cycle operations such as cranes, winders, conveyors, and process pumps, this approach minimizes energy waste and stabilizes voltage during rapid deceleration. The result is lower utility bills, improved motor efficiency, and extended component life due to gentler torque transitions. Unity power factor and an integrated low-harmonic line filter enhance electrical reliability by delivering a near-ideal power draw and reducing harmonics that stress transformers, feeders, and drive electronics. This improves plant power quality, enables compliant operation with utility standards, and can reduce upstream equipment sizing. For heavy industries like oil and gas, mining, and metals processing, it means fewer electrical surprises and more consistent production. Compact, wall-mounted form factor simplifies installation and maintenance, freeing valuable cabinet space in retrofit and new-build projects. The integrated drive and active supply unit reduce panel clutter, while standard mounting patterns and accessible wiring accelerate commissioning. Shorter wiring runs and fewer external components also translate to lower installation costs and easier field service for conveyors, pumps, and material-handling systems. Versatile control capabilities cover a broad range of loads, including cranes, winches, winders, mixers, compressors, pumps, and fans. The regenerative architecture minimizes the need for external braking resistors, lowers cooling requirements, and delivers a stable, smooth torque profile across cyclic and continuous braking operations. This translates to improved process control, reduced wear, and predictable maintenance intervals. ABB tailors the ACS880-11 for industries such as oil and gas, mining, metals, chemicals, cement, and power generation, with built-in protections and diagnostics that support preventative maintenance. Its scalable design supports easy integration with plant networks, enhancing energy management and asset visibility for engineers and procurement teams. Common concerns about upfront cost and integration are addressed by lifecycle economics: energy savings over the drive’s life, reduced heat rejection, and simpler installation with an integrated supply unit and low harmonic filtering.
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FAQs
Installation should account for a 400 V three-phase supply, safe wall-mounting in a suitable enclosure, and proper cooling for continuous operation. Leverage the integrated supply unit to minimize panel space, and plan wiring paths to keep motor cables short and well-separated from noise sources. The drive’s compact form supports retrofit projects where cabinet space is at a premium.
Regenerative braking returns kinetic energy from the motor back to the power network, reducing net energy consumption and cooling needs. In high-cycle tasks like cranes and conveyors, expect lower energy bills and less auxiliary cooling. Savings vary by load profile, but lifecycle economics typically show faster ROI when braking events are frequent and torque profiles are optimized for smooth transitions.
Yes. The ACS880-11-09A4-3 is designed for industrial applications including cranes, winches, winders, conveyors, mixers, pumps, and fans. Its regenerative capability, robust protection features, and compact form factor make it well-suited for demanding mining and metals environments where energy efficiency and reliable control are critical.
Typical ABB drives carry CE marking for EU safety conformity, and enclosure IP ratings vary by model and installation. SIL capabilities exist on select variants, depending on configuration. Always verify the exact certification set for your regional and industry requirements with the supplier or datasheet prior to purchase.
ROI improves with energy savings from braking energy recovery, reduced cooling requirements, and fewer external components. The integrated design lowers installation time and maintenance complexity, while diagnostics and protections help prevent unscheduled downtime. Across suitable load profiles, the drive can deliver meaningful total cost of ownership reductions over its service life.