ABB 3AXD50000162291 ACS380 Drive - PROFIsafe
Part Number: 3AXD50000162291
Quick Summary
The ACS380 machinery drive delivers precise motor control for machines and automation lines in manufacturing, from conveyors to mixers. Design and integration headaches often derail projects when safety, networking, and programmability aren't aligned. It features UL safety-rated configurations and PROFIsafe over PROFINET for safe machine stop and safe integration into control architectures. With adaptive programming and easy commissioning, it accelerates deployment, reduces engineering time, and lowers lifecycle costs. In industrial automation, this drive supports efficient energy use, scalable control, and seamless compatibility with ABB and third-party automation ecosystems.
Product Information
Extended Description
3AXD50000162291 ABB: The ACS380 machinery drive comes in several variants ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders and textile machinery.
With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
The ACS380 integrates PROFIsafe over PROFINET to enable safe-stop control directly within the machine safety architecture. Business impact: this reduces the need for external safety cabinets, shortens wiring and commissioning times, and strengthens regulatory compliance for automated lines. Application: conveyors, mixers, and textile machinery where precise torque control and safety are non negotiable. Industry context: manufacturers rely on compact, safe drives to minimize downtime and improve worker safety on busy production floors. Feature: Built-in PROFINET connectivity with diagnostics and real-time status reporting. Business impact: lowers wiring complexity, accelerates fault isolation, and improves preventive maintenance planning. Application: packaging lines and material-handling systems that demand rapid response to alarms and parameter changes. Real-world note: early diagnostics reduce mean time to repair and extend asset life in mid-market plants. Feature: Adaptive programming capability lets engineers tailor drive behavior to exact processes. Business impact: cuts commissioning hours, optimizes energy usage, and reduces process variation. Application: extruders and textile machinery requiring custom speed curves, torque profiles, and coordinated axis control. This approach aligns drive performance with evolving process specifications rather than forcing machine changes. Feature: 22 kW nominal power rating (Pn) with 45 A input current at 400 V, and UL-rated safety performance. Business impact: supports robust start-up torque and compact drive footprints, enabling mid-size machines without oversizing. Application: mixers, conveyors, crane drives, and other factory-floor equipment where reliability and response time matter. The UL designation also supports compliance in North American installations. Feature: Easy installation and compatibility with ABB and third-party automation ecosystems. Business impact: reduces spare-part inventories, shortens training time for maintenance teams, and improves upgradeability for existing lines. Application: food & beverage, material handling, and textile facilities seeking scalable, future-proof drive solutions. This combination helps factories reach higher OEE and lower total cost of ownership.
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FAQs
Begin with verifying a 3-phase 400 V supply and set the drive to the 22 kW operating mode. Use ABB's commissioning tools to configure motor parameters, safe-stop via PROFIsafe, and network addresses. Route cables to minimize EMI, mount in a ventilated enclosure, and connect PROFINET for control and diagnostics. Validate safety interlocks and perform a staged commissioning to avoid downtime.
Key specs include 22 kW (Pn) power rating, 45 A input current at 400 V, and UL-listed safety performance with 30 Hp at 480 V. The drive supports PROFIsafe over PROFINET for integrated safety, and PROFINET for real-time communication. Applications include conveyors, mixers, and textile machinery with adaptive programming for process control.
Yes. The ACS380 supports PROFIsafe over PROFINET, enabling integrated safety without external safety relays. This allows safe-stop and safety-related data exchange to occur within the automation network, improving machine safety, reducing wiring, and simplifying certification during system integration.
The ACS380 is well-suited for food and beverage, material handling, and textile machinery, including mixers, conveyors, EOT and tower cranes. Its 22 kW rating supports mid-size machines, while adaptive programming and safety features make it ideal for processes requiring precise control, energy efficiency, and streamlined integration with ABB and third-party control systems.
Benefits include reduced commissioning time through adaptive programming, fewer external safety components due to PROFIsafe integration, and real-time diagnostics that shorten downtime. Energy-efficient operation lowers operating costs, while easy installation and compatibility with existing automation ecosystems improve uptime and equipment availability, delivering a favorable return on investment over the drive’s lifecycle.