ABB ACS380-042N-09A4 Drive Module - 4 kW IEC PROFIsafe over PROFINET
Part Number: 3AXD50000295791
Quick Summary
The ABB ACS380-042N-09A4 drive module is a compact LV AC machinery drive optimizing motion control for packaging and material handling. Engineers struggle with complex setup and integration; this module streamlines commissioning, reduces wiring, and minimizes downtime during changeovers. It features integrated safety via PROFIsafe over PROFINET and UL-listed performance, helping you meet essential safety and regulatory requirements. Designed for industries like food and beverage, material handling, and textiles, it delivers reliable, scalable control while reducing total cost of ownership. Its modular architecture, easy integration with PROFIsafe, and adaptive programming capabilities enable faster deployment and predictable performance. Adopting this drive supports Industry 4.0 initiatives by enabling diagnostics, remote updates, and safer machine operation.
Product Information
Extended Description
3AXD50000295791 ABB: The ACS380 machinery drive comes in several variants ensuring seamless integration into machines and connecting perfectly to automation systems. It=E2=80=99s a great fit for industries such as food and beverage, material handling and textile. Typical applications include mixers, conveyors, EOT and tower cranes, extruders and textile machinery.
With the integrated functional safety features, the ACS380 drive can be also part of the machine=E2=80=99s safety system via PROFIsafe over PROFINET, ensuring the motor is safely stopped when required. In addition, the drive=E2=80=99s software can be easily customized with adaptive programming to match any specific application requirements.
Feature: IEC 4 kW drive capacity and 9.4 A at 400 V deliver precise motor control for mid-range machinery. Business Impact: This combination yields improved energy efficiency, smoother torque curves, and reduced motor heating, lowering operating costs over the life of the equipment. Application: Ideal for packaging lines, mixers, conveyors, and textile feeder systems. Feature: Integrated PROFIsafe over PROFINET safety communication. Business Impact: Enables safe-stop and safe-operate across systems, reducing risk and meeting rigorous machine-safety standards. Application: EOT cranes, tower cranes, conveyors, and textile machinery. Feature: Adaptive programming and easy software customization. Business Impact: Fast tuning to product recipes, shorter commissioning cycles, and consistent performance across line changes. Application: Material handling equipment, extrusion lines, and packaging equipment. Feature: Compact form factor and straightforward installation with UL ratings. Business Impact: Saves cabinet space, simplifies wiring, and lowers installation costs while maintaining robust protection. Application: OEM machines, packaging lines, and small-to-mid-size conveyors. Feature: Industry 4.0 readiness with built-in diagnostics and remote updates. Business Impact: Enables proactive maintenance, reduced downtime, and data-driven optimization. Application: Food and beverage processing, textile machinery, and automation-driven conveyors.
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FAQs
Begin with a proper 3-phase 400 V supply, wire the input to the drive's L1, L2, L3 terminals, and connect motor leads to U, V, W per ABB installation guidelines. Enable safety features via PROFIsafe over PROFINET, configure the motor parameters, and perform a controlled ramp test. Ensure proper enclosure rating, adequate cooling, and adherence to local electrical codes to minimize commissioning time and avoid costly reworks.
The drive provides a 4 kW IEC rating with 9.4 A current at 400 V, and UL-listed performance equivalent to 5 HP at 480 V. It supports safe, coordinated motor control, adaptive programming, and integrated safety networking via PROFIsafe over PROFINET, enabling robust control for mid-range automation tasks with predictable torque and speed profiles.
Yes. The ACS380-042N-09A4 is designed for industries such as food and beverage, material handling, and textile machinery. Its compact form factor, safe-integrated features, and adaptive programming capabilities make it ideal for conveyors, mixers, EOT and tower cranes, and other line equipment, delivering reliable performance in challenging production environments.
The drive includes PROFIsafe over PROFINET for integrated safety, enabling safe-stop capabilities and safer machine operation within automation networks. It also carries UL-listed performance ratings, supporting compliance with electrical safety standards and aiding risk reduction across automated lines. Always verify regional certifications and CE requirements as applicable to your installation.
Using the ACS380-042N-09A4 can shorten commissioning time through adaptive programming, reduce downtime via remote diagnostics and proactive fault detection, and lower energy consumption with efficient motor control. Over the machine life cycle, this translates to lower maintenance costs, improved uptime, and a faster path to consistent production throughput.