ABB 3GBL162455-BSB 3-Phase SynRM - IE3 IP55
Part Number: 3GBL162455-BSB
Quick Summary
ABB 3GBL162455-BSB is a high-efficiency 3-phase synchronous motor designed for demanding industrial drives and process automation. This compact, robust unit addresses energy waste, reliability, and downtime in harsh manufacturing environments. With IE3 efficiency, IP55 enclosure protection, and IC411 insulation, it delivers proven performance across continuous-duty and high-load applications. The combination of a 160 frame, cast-iron construction, and precise speed control translates to reduced energy bills, lower maintenance, and longer service life. For engineers and procurement teams, this motor offers a resilient, standards-aligned solution that fits tight installation footprints while meeting stringent compliance requirements.
Product Information
Extended Description
3GBL162455-BSB ABB: M3BL 160MLE 4
ABB Type Designation
M3BL 160MLE 4
Invoice Description
M3BL 160MLE 4
Product Name
3-Phase synchronous motor
Product Type
3BL0__M3BL_SynRM_CI
Made To Order
No
Minimum Order Quantity
1 piece
Order Multiple
1 piece
Selling Unit of Measure
piece
Country of Origin
Finland (FI)
Customs Tariff Number
85015290
Replaced Product ID (OLD)
3GBL162009-BSB
Stocked At (Warehouses)
Menden, Germany
Electrical Data
Temperature Class Default
--
Motor Operational Voltage
370 V
Altitude
1000 m
Ambient Temperature
40 °C
IC Class
IC411
IE Class Data (50 Hz)
IE Class IE3 | Full Load (100%) 93.7 % | Partial Load (75%) 93.8 % | Partial Load (50%) 93.0 %
IP Class
IP55
Insulation Class
ICLF
Direction of Rotation
Both sides
Number of Poles (High)
4
Two Speed Motor
No
Type of Duty
S9
Voltage Code
S
Frame Material
Cast Iron
Frame Size
160
Bearing
6309-2Z/C3
Bearing NDE
6209-2Z/C3
IM Class
IMB5 IM3001
Terminator Box Location
D-End top
Package Level 1 Units
0 pallet (lift)
Product Net Weight
174 kg
Gross Weight
184 kg
WEEE Category
4. Large Equipment (Any External Dimension More Than 50 cm)
UNSPSC
26101100
Feature → Business Impact → Application: The ABB 3GBL162455-BSB uses a 3-phase synchronous motor design that delivers precise speed regulation and reduced slip, enabling smoother process control and higher automation productivity in conveyors, pumps, and machine tools. This translates to measurable throughput gains and improved product quality in high-uptime environments. Feature → Business Impact → Application: IE3 efficiency with documented full-load (100%) 93.7% efficiency and partial-load values reduces energy consumption and aligns with energy regulations, lowering running costs in continuous operation scenarios such as fans and pumps across manufacturing lines. Feature → Business Impact → Application: IP55 protection paired with IC411 insulation and a cast-iron frame enhances durability in dusty, humid, or wash-down environments, minimizing unplanned downtime and maintenance in food processing, material handling, and packaging lines. Feature → Business Impact → Application: 4-pole, 370 V operation supports robust torque in startup and steady-state operation, suitable for high-torque applications like screw conveyors and extrusion drives, while maintaining reliable operation up to 1000 m altitude and 40 °C ambient. Feature → Business Impact → Application: Bearings (6309-2Z/C3 and 6209-2Z/C3) and IMB5 IM3001 class deliver long bearing life and quiet operation, reducing maintenance cycles and enabling predictable maintenance planning in industrial automation cells. Feature → Business Impact → Application: 160 frame, 174 kg net weight and D-End top terminator box simplify installation and serviceability, enabling faster commissioning, easier retrofits, and compatible integration with standard ABB mounting provisions and control cabinets in large-scale plants. Feature → Business Impact → Application: Replaced Product lineage (3GBL162009-BSB) supports backward compatibility in spare-part strategies, ensuring continuity of supply and reduced downtime during component transitions. Long-term, these characteristics support a lower total cost of ownership and improved return on investment for multi-site automation projects.
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FAQs
Yes. The ABB 3GBL162455-BSB operates at 370 V and uses a 160 mm frame with a D-End top terminator box, designed for straightforward integration into existing ABB-compatible drives and control cabinets. Its cast-iron frame and IMB5 IM3001 bearing arrangement support reliable mounting in standard industry footprints, simplifying retrofits and new installations alike.
This motor meets IE3 efficiency, with full-load efficiency around 93.7% and favorable partial-load performance (93.8% at 75% load, 93.0% at 50%). It is rated for S9 duty, meaning it’s suitable for continuous, heavy-load applications with robust torque, such as pumps and conveyors, across typical industrial duty cycles.
Its IP55 enclosure, IC411 insulation class, and 4-pole design make it ideal for harsh environments found in manufacturing, material handling, and packaging lines. The motor’s synchronous operation provides precise speed control for machine tools and automated systems, delivering consistent performance in process automation and high-throughput applications.
Key certifications include IE3 efficiency and IP55 protection, with IC411 insulation class. These features support compliance with energy and safety regulations in many regions. The robust cast-iron frame and bearings further support reliability and long service life under standard European industrial conditions.
The 6309-2Z/C3 and 6209-2Z/C3 bearings reduce maintenance needs and extend service intervals. The D-End top terminator box and modular IM class layout simplify servicing and spare-part planning. Overall, expect lower downtime, predictable maintenance costs, and a favorable total cost of ownership in multi-site automation projects.