ABB ACS800-01-0040-3 Drive - 37kW Cont Power Unit
Part Number: 64576461
Quick Summary
ABB ACS800-01-0040-3 drives enable precise motor speed control for industrial automation and process lines. In practice, this addresses the common pain point of energy spikes and inconsistent torque during startup and ramping. The solution aligns with CE compliance and typical IP-protected enclosures found in industrial drives, supporting safer installations in harsh environments. By adopting this drive, plants can achieve meaningful gains in energy efficiency and reliability while maintaining smooth integration with existing motor control architectures and PLC networks.
Product Information
Feature: Cont. power rating of 37 kW with a controllable current up to 72 A defines the operating envelope for demanding motor loads. Business impact: this precise power and current capability minimizes overload events, reduces motor heating, and extends drive life, delivering lower maintenance costs and higher line reliability. Application: ideal for belt conveyors, filling lines, and other continuous-motion equipment in food & packaging, plastics, and manufacturing environments. Feature: Soft-start and ramping control smooths acceleration and deceleration, preventing inrush shocks and electrical disturbances. Business impact: the result is better power quality, reduced transformer and wiring stress, and measurable energy savings during peak demand periods. Application: suitable for fans, pumps, and material-handling drives where smooth torque is critical to product quality and process stability. Feature: Seamless compatibility with existing ABB and third-party control architectures enhances PLC integration. Business impact: faster commissioning, fewer integration errors, and reduced spare-part complexity across sites. Application: retrofits and new installations in OEM panel cabinets, machine builders, and system integrators who demand reliable motor control without reworking control panels. Feature: Compact footprint and straightforward installation support faster factory floor deployment. Business impact: saves panel space, shortens wiring routes, and accelerates deployment timelines, which translates to lower project costs and quicker time-to-value for automation upgrades. Application: suitable for compact control enclosures in packaging lines, bottling plants, and automotive assembly cells. Feature: Energy efficiency and robust diagnostics help reduce lifecycle costs and improve uptime. Business impact: real-time monitoring and efficient operation lower energy bills, reduce wear on drive components, and simplify maintenance planning. Application: multi-shift operations across process industries, including plastics, metals, and material handling where consistent performance is essential.
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FAQs
The ACS800-01-0040-3 is designed for straightforward integration into standard motor control panels and PLC-based control schemes. Verify control input compatibility (analog/digital), bus communications, and mounting clearances. Use ABB or compatible interface modules to simplify wiring, reduce commissioning time, and minimize risk of control loop conflicts during retrofit projects.
Expect reliable torque control and smooth acceleration with a cont. power rating of 37 kW and up to 72 A, which minimizes belt slip and mechanical stress. The drive supports energy-efficient operation through optimized speed profiles, improving line throughput and reducing wear on gears and motors in continuous-motion applications like packaging and conveyor systems.
While exact IP ratings depend on the enclosure and installation, industrial ABB drives are designed for robust operation in typical factory environments. For outdoor or harsh settings, select a suitable weather-proof enclosure and implement proper ingress protection, ambient cooling, and EMC considerations to protect electronics and maintain performance.
Plan to verify CE compliance and alignment with applicable motor control standards, safety directives, and regional regulations. Because install contexts vary, consult the product datasheet or supplier documentation to confirm exact certifications, enclosure protection, and any country-specific requirements before procurement or installation.
ROI comes from energy savings, reduced startup wear, and lower maintenance due to controlled torque and diagnostics. Expect lower peak demand charges and longer motor life in high-duty-cycle operations such as conveyors and pumps. Regular firmware updates, periodic checks of wiring and control interfaces, and periodic calibration ensure sustained performance and uptime.