ABB 64652699 ACS800-01-0100-3 - Pcont.max 90kW
Part Number: 64652699
Quick Summary
ABB 64652699 ACS800-01-0100-3 is a field-proven variable frequency drive that optimizes motor control for pumps, fans, and conveyors. Engineers often struggle with complex programming, wiring compatibility, and fluctuating loads that erode efficiency. In practice, drives in this family align with CE conformity and options for IP-rated enclosures, with SIL-ready safety configurations to support critical processes. With built-in safety features, reliable torque control, and easy integration with existing automation systems, it delivers tangible business value by lowering energy costs, simplifying commissioning, and enhancing maintenance planning in industrial automation environments.
Product Information
Feature: High power capability with Pcont.max 90 kW and Icont.max 166 A. Business Impact: Enables precise, energy-efficient speed control for medium-high power applications, reducing energy waste and motor wear. Application: Ideal for pumps, fans, and conveyors in process and manufacturing lines. Feature: Advanced soft-start and vector control. Business Impact: Minimizes mechanical stress, extends bearing life, and lowers peak electrical demand. Application: Suitable for start/stop cycling in process lines and packaging equipment. Feature: Flexible control interfaces and compatibility with standard automation protocols. Business Impact: Speeds up integration with PLCs, HMIs, and fieldbus networks, shortening commissioning time and reducing project risk. Application: Retrofit projects and new installations across industrial automation environments. Feature: Robust protection and diagnostics. Business Impact: Improves uptime by detecting overheating, overcurrent, and fault conditions early, enabling proactive maintenance. Application: Harsh factory floors and oil/ gas support equipment where reliability matters. Feature: Compact installation footprint with configurable mounting options. Business Impact: Saves panel space, lowers installation costs, and simplifies cabinet layouts. Application: Control rooms and machine panels in modern manufacturing facilities. In addition, the drive supports long-term cost reductions through energy efficiency gains and predictable maintenance planning, while aligning with common long-tail needs such as energy-efficient motor control, IP-rated enclosure options, and CE-compliant drives for industrial automation projects.
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FAQs
The ACS800-01-0100-3 supports standard AC motors and common automation interfaces, with a continuous current rating of 166 A and a power rating up to 90 kW. For retrofit projects, verify motor nameplate voltage, current, and torque requirements, and match those to the drive’s input/output specifications. If you use fieldbus or PLC-based control, confirm compatible communication protocols and wiring schemes to minimize reconfiguration and commissioning time.
Prioritize a clean, vibration-free mounting location with adequate cooling to handle heat generation at higher loads. Plan cable routing to minimize EMI, provide proper enclosure protection (IP rating as configured), and ensure robust grounding. Use recommended connection diagrams for motor, power, and control wiring, and pursue a staged commissioning approach to tune speed profiles without exceeding current limits.
Yes. With a Pcont.max of 90 kW and Icont.max of 166 A, the drive is well-suited for medium to high-power pumps, fans, and belt/conveyor systems. Its torque control and soft-start capabilities help manage heavy start-up loads, reducing mechanical stress and energy peaks, which translates to longer motor life and lower operating costs in manufacturing and process environments.
The ACS800 series commonly supports CE conformity and configurable safety features, with enclosure options that accommodate IP-rated environments. For SIL-related safety requirements, verify configuration options with the supplier, as SIL readiness can depend on the chosen protective functions and wiring scheme. Always align the installation with local electrical codes and machine safety standards.
Expect measurable ROI from energy savings due to efficient speed control and reduced motor wear from softer starts. Maintenance impact includes fewer unplanned outages thanks to built-in diagnostics and protected operation. The drive also simplifies control integration and reduces commissioning time, contributing to lower total cost of ownership over the system’s lifecycle.